With reference video available, fully automating the inspection of scratches, dirt, and plating uniformity to achieve a smart working style that balances quality and speed.
A parts inspection device is equipment used to automatically inspect the quality of products and components. It is mainly used in the manufacturing and quality control sectors, allowing for efficient and accurate inspections. There are vision systems that utilize image processing technology and measuring devices that use sensors, which are employed in various industries such as electronics, automotive parts, and food. ■ High Speed It can inspect a large number of products in a short time, improving the efficiency of production lines. ■ High Precision It can detect fine defects and abnormalities that the human eye might overlook. ■ Data Collection Inspection results can be recorded as digital data, aiding in analysis and traceability. ■ Automation By conducting inspections without human intervention, it can reduce human errors. - Types of parts inspection devices "Dimensional measuring instruments" such as calipers, micrometers, and 3D measuring devices that accurately measure the dimensions of parts. "Appearance inspection devices" that use cameras and image processing technology to detect defects in the appearance and surface of parts. "Functional inspection devices" that are testing equipment to confirm whether parts function as designed. "Material testing machines" that evaluate the material properties of parts (strength, hardness, elasticity, etc.).
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The inspection equipment introduced can determine not only scratches, dirt, and bending but also the quality of plating. ■ Scratch Inspection Optical sensors and cameras are used to detect surface scratches and defects. It can inspect even the finest scratches without missing them. ■ Bending Inspection It checks whether the product's shape conforms to specified dimensions and shapes, using lasers or ultrasonic sensors. ■ Plating Inspection To evaluate the quality and thickness of the plating applied to the metal surface, it checks for uniformity, adhesion, and corrosion resistance. - Thickness Measurement There are devices for non-destructive measurement of plating thickness, primarily using ultrasonic or X-ray methods. - Appearance Inspection Magnifying glasses are used to check for defects or unevenness on the surface of the plating. *Due to labor shortages and the need to reduce labor costs, more companies are considering the introduction of automated machines. Our company can also provide peripheral equipment, and our employees will take responsibility for everything from design to processing, assembly, electrical control, and installation at the delivery site. We will propose solutions that are easy to understand and closely aligned with our customers' needs. We also accept orders for processed products, not just automated machines. Please feel free to consult with us.
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Delivery achievements (many others) ■ Deformation material feeding device using 3D vision and 6-axis robot ■ Product feeding line using collaborative robots ■ Copper foil image processing installation ■ Image inspection device for dirt on cosmetic puffs ■ Image inspection using a fist robot ■ 4L can brake oil quantitative filling machine ■ Sodium hypochlorite load cell filling machine ■ Quantitative filling machine for aluminum pouches of fragrances ■ Electronic component assembly machine (adhesive assembly of 3 parts at a speed of 1.2 seconds per part) ■ Production equipment for table tennis rackets ■ Development and manufacturing of blower-less heat sinks for Shinkansen ■ Manufacturing line for touch panels for smartphones ■ Copper wire winding machine for EV motors ■ Automotive parts alignment and transport device ■ Aluminum shutter assembly machine ■ Processing and assembly machines for housing materials, among many others ■ Laser printing device for electronic components ■ Printing system using IJP ■ Printing device for tennis racket strings ■ Automatic manufacturing device for false eyelashes ■ Device for feeding aluminum pouch products into paper containers ■ Automatic manufacturing device for wigs ■ Defect inspection device for gas pipe circumferential welding ■ Cutting machine using diamond saw ■ Liquid filling machine *For more details, please download the PDF or feel free to contact us.
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Company information
At our company, we continue to challenge ourselves to achieve speedy and stable quality through integrated production in-house, including design, manufacturing, assembly, and electrical control in automated machine production. ■ Specification Meetings and Machine Design 【Proposing Clearly in Line with Customer Requests】 We listen to what kind of automation our customers want to achieve and provide optimal proposals based on our experience and technology. ■ Electrical and Control 【Realizing Movements in Line with Customer Wishes】 Considering ease of use, we design sequence programs and touch panels. By designing and manufacturing control panels in-house, we can also accommodate specification changes. ■ Parts Manufacturing 【Advantages of In-house Parts Production】 By manufacturing parts in our own factory, we thoroughly manage quality, cost, and delivery times. We can respond quickly to sudden design changes or issues during assembly. ■ Assembly and On-site Installation 【Assembly and Adjustment by Skilled Employees】 Using 3D assembly drawings allows for more accurate assembly and adjustment. We can handle equipment on the scale of 4m x 20m and take responsibility for installation and operation confirmation at the delivery site. ・We also have video introductions available on YouTube.