[Issue] Fine sludge cannot be completely removed, and it accumulates to about half of the tank in three months!
◇ Introduction Background 〇 The conveyor for chip discharge alone cannot remove the fine sludge generated during the cast iron processing. 〇 Sludge adheres inside the machine, necessitating frequent maintenance to prevent issues such as pipe and pump blockages. 〇 Cleaning, which costs about 100,000 yen each time, needed to be done four times a year, among other reasons. ◆ Introduction Effects ● After one and a half years of implementation, the amount of accumulated chips in the six months following installation was less than that in the three months before installation. ● Cleaning frequency reduced from once every three months to once every six months. ● In addition to labor and cleaning costs, coolant expenses were also reduced to half, down to 200,000 yen after implementation, among other benefits.
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basic information
◆ Standard (Fine Particle) Type (K/F) ◆ Cutting Secondary Filtration and Shaving Processing Compatible Type (KS/FS) ◆ High Filtration Precision Type (KD/FD) ◆ High Filtration Precision / Cutting Secondary Filtration and Shaving Processing Compatible Type (KSD/FSD) ◆ High Flow Rate Processing Type (K/F) (Details) ◇ Secondary Filtration Type (KS/KSD) - Recovers over 90% (by weight) of the mud-like sludge generated during machining of castings, which is below 100μ. ◇ Shaving Processing Compatible Type (KS/KSD) - Reduces chip clogging in the squeezing roller through P rollers and specially arranged magnetic drums. - Significantly reduces the amount of cutting oil used by decreasing oil carryover.
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◆ Coolant Treatment for "Cutting Processing" 1. The lifespan of cutting fluid in the machining center for castings is doubled. 2. The accumulation of sludge in the coolant tank of the machining center is significantly reduced. 3. Contributes to the recovery of particulate sludge through secondary filtration in cutting processing. ★ Please feel free to request information regarding "evaluation machines" and others. -------------------------------------------------------- ◇ Sales Agent ・ Sanotech Co., Ltd. ◆ Manufacturer ・ Sumitomo Heavy Industries Fine Tech Co., Ltd. (Explanation available from the manufacturer)
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Company information
In manufacturing sites, we have extensive experience in using solutions for inbound and outbound inspection, pallet management, and access control management utilizing RF tags, as well as LORAWAN-related solutions and the development of smartphone and tablet applications. Additionally, we introduce the "FINE MAG" series from Sumitomo Heavy Industries Fine Tech, which has been implemented in many companies for "coolant sludge recovery devices." We offer a wide range of services, including software development, system equipment, and devices.
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