[Processing Case Study] Cost Reduction in Prototyping for Printed Circuit Board and Electronic Device Manufacturers
Established design and manufacturing processes in the prototyping phase! A case of reduced lead time through flexible material processing.
We would like to introduce a case study where the manufacturing of high-precision jigs for the printed circuit board and electronic equipment industry has been streamlined, reducing prototype costs to about one-third. In the company, using stainless steel for the production of jigs for robots resulted in high material costs, leading to significant expenses with each prototype. By focusing on balancing cost and precision, we were able to optimize cost, quality, and speed by proposing prototypes made from iron to keep initial costs down. 【Case Overview】 ■ Background: High-cost and high-difficulty stainless steel processing became a production bottleneck. ■ Solution: Use iron materials during the prototype stage and transition to full production after confirming precision. ■ Effect: Optimization of cost, quality, and speed. ■ Equipment Used: Universal Compact Machining Center (5-axis indexing) ・ Model: U500Xd1 ・ Manufacturer: Brother *For more details, please download the PDF or feel free to contact us.
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BRICS Corporation is a company that aims to "completely solve factory challenges with technology" and provides total support closely tied to manufacturing sites. Our biggest feature is our ability to handle everything in-house, from machining, robot systems, control, installation work, to human resource development. We not only accommodate a variety of materials such as iron, aluminum, and stainless steel, but we also have a track record of high-precision processing from parts to large structures. We provide one-stop support from design assistance, material procurement, to surface treatment. In the engineering field, we support the introduction of industrial robots (design, manufacturing, installation, teaching), as well as electrical, piping, weight, and foundation work. We also take on layout changes within factories and the updating of aging equipment as a single package. We can also assist in areas such as control panel design and manufacturing, as well as training for robot operators and teaching. We propose a system that enables "continuous achievement" rather than just ending with equipment installation. By balancing "high precision × short delivery times" and "integrated support × flexibility," we have gained the trust of many manufacturers both inside and outside Shizuoka Prefecture. Even if your challenges are vague, please consult with us first. We will flexibly propose solutions tailored to your company's issues, from the conceptual stage to utilizing subsidies.