Achieving complete automation by combining automatic measurement and dimension correction with a fixed-size device!
We would like to introduce a case study on the implementation of an "unmanned driving system for ring-shaped workpieces." Before the implementation, a significant amount of time was required for precision adjustments of guides and ring feeders during setup when changing model numbers. In the continuous grinding process, two operators were constantly engaged with each machine. By introducing off-machine setup and an infeed mechanism, we eliminated adjustment tasks, significantly reduced setup time, and decreased manual work time to about one-tenth, while increasing unmanned operation time by approximately four times. 【Case Overview】 ■ Issues - Setup takes a long time when changing model numbers - Continuous grinding requires two operators ■ Implementation Effects - By adding measurements such as end face runout and roughness, we can simultaneously evaluate precision beyond just outer diameter dimensions. *For more details, please download the PDF or feel free to contact us.
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【Proposal】 ■Reduction of setup time through external setup ■Reduction of precision adjustment time through infeed mechanism ■Automatic supply and discharge to the blade section by robots ■Dimension measurement and automatic dimension correction by fixed-size device *For more details, please download the PDF or feel free to contact us.
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Toshin Seiki, a manufacturer specializing in bearing rollers, has established its position in the industry. Its outstanding "Toshin Technology" has been refined into a unique technology through competition with others and self-challenge. Since its founding, the company has been dedicated to creating products trusted by major bearing manufacturers. The relentless pursuit of high precision led to the realization that to achieve the desired accuracy, they had to create the machines themselves, resulting in the in-house development of machine tools. This marked the beginning of Toshin Technical. Here, the processing technology and information cultivated at Toshin Seiki are realized in machine tools, which are then sold externally. With this development capability, Toshin brand questions the era, playing a pioneering role within the group.