You can make it, starting from one piece. Please try the cast product with a prototype!
We solve the initial costs of mold production and quality concerns after mold creation with digital casting! The photo shows a prototype for next-generation mobility vehicles. (Material: FCD) Would you like to eliminate quality concerns by verifying cast products with premium castings that do not require molds? 【What is Digital Casting?】 With the catchphrase "Just make it if you need it, starting from one piece," digital casting allows for mold-free casting. No mold required, zero mold costs, delivery records as short as one week, and custom-made cast products starting from just one piece. Since the original shape is 3D printed, we can accommodate complex shapes and hollow products that cannot be manufactured with molds. It is adopted in numerous industries such as aerospace, shipping, automotive, precision machinery, industrial equipment, medical, and construction, and we cater to requests for metal parts from both corporate and individual customers.
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basic information
【Supported Materials】 In addition to iron, stainless steel, aluminum, and copper, we also accommodate special materials such as Inconel, Hastelloy, and A7075 (cast). 【Supported Quantities】 1 to 10 pieces 【Shortest Delivery Time】 1 week *For more details, please visit the dedicated site.
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For more details, please contact us through the dedicated site.
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Applications/Examples of results
【Examples】 Industrial machinery, semiconductor components, golf club heads, turbochargers, prototype verification of complex shapes, strength verification of cast products, prototype verification with material changes, original parts manufacturing 【Example Details】 ■Cost reduction of 80% GG manifold (aerospace component) Two parts were manufactured through cutting and then welded together. Additionally, due to the special material, we were sourcing from overseas processing companies, which further increased costs. This was resolved through digital casting. With a wide range of compatible materials and integrated molding, there was a significant reduction in costs along with quality improvement due to enhanced strength. Material: Inconel 625, Conventional method: Cutting + Welding
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Company information
With a posture of "just half a step" without complacency, we have cultivated "lost wax precision casting" over many years. Utilizing 3D printing technology, we offer next-generation precision casting technology called "Digital Cast." We obtained a U.S. patent for "MIM (Metal Injection Molding)" in 1991. We provide optimal proposals using various technologies and thoroughly support our customers' manufacturing! We specialize in complex three-dimensional shapes in small lots of various types and carry out everything from mold making to casting, machining, and simple assembly in an integrated in-house system. We supply products to various industries, including medical devices, semiconductors, machine tools, and aerospace. "Just make it, from one piece." We can propose a wide range of manufacturing methods from prototype production of one piece to mass production. We also enable time savings in searching for various suppliers and considering consultation destinations, becoming a true total cost reduction partner by proposing reductions in management costs related to consideration time and product costs. More than half a century ago, Castem began its casting business by handcrafting machine tools. Today, we have become a leading company in Japan for manufacturing general industrial components using lost wax casting and are also engaged in the production of micro lenses and micro needles using the world's highest precision 3D light shaping technology.
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