How can we break away from "education that relies on intuition"?
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[Manufacturing Industry New Employee Training] [Training Efficiency] "Education relying on intuition causes quality variability! Achieving quality stability through education that does not depend on intuition."
In manufacturing processes that require fine adjustments, guidance based on the "intuition" of skilled workers is often provided. However, such educational methods can easily lead to individual differences, which may result in variations in quality and a decrease in reproducibility. The main factors contributing to education relying on intuition are as follows: ● Inadequate manuals: There are no manuals that detail specific procedures or numerical values. ● Tacit knowledge of skilled workers: Skilled workers find it difficult to articulate their own experiences and intuitions, making clear guidance challenging. ● Constraints on training time: There is insufficient time allocated for training newcomers, forcing reliance on intuitive guidance. In adjustment processes that require fine-tuning, it is possible to move away from education based on intuition and utilize standardized procedures and specific educational tools to prevent variations in quality and improve product stability. LinkStudio produces educational materials and video content specialized for adjustment processes. If you have any inquiries regarding the review of educational content or the development of teaching materials, please feel free to contact us. *For more details, please do not hesitate to reach out to us.
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Proposal for Solutions | Transitioning to Education Not Based on Sensation To break away from education that relies on sensation, the following measures are effective: ● Standardization of Work Procedures: Develop manuals that clearly outline specific procedures and numerical values, serving as the foundation for education. ● Formalization of Experts' Knowledge: Articulate the experiences and sensations of experts into language, organizing them as shareable knowledge. ● Utilization of Educational Tools: Create visually understandable teaching materials using videos and diagrams.
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Implementation Steps | Building an Education System That Does Not Rely on Sensation STEP 1 | Understanding Current Issues Analyze the challenges and variations in quality caused by education that relies on sensation, and clarify the issues in education. STEP 2 | Standardization of Work Procedures Develop manuals that clearly outline specific procedures and numerical values, establishing a foundation for education. STEP 3 | Formalizing the Knowledge of Experts Verbalize the experiences and intuitions of experts, organizing them into shareable knowledge. STEP 4 | Utilizing Educational Tools Create visually understandable teaching materials using videos and diagrams.
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P3
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Introduction of Success Cases | Stabilizing Quality through Standardization and the Introduction of Educational Tools At a precision equipment manufacturer, reliance on sensory-based training led to variations in quality. Therefore, the following measures were implemented: ● Standardization of Work Procedures: Manuals detailing specific steps and numerical values were developed to serve as the foundation for training. ● Formalization of Expert Knowledge: The experiences and intuitions of skilled workers were verbalized and organized as shareable knowledge. ● Utilization of Educational Tools: Visual aids such as videos and diagrams were created to develop easily understandable teaching materials. As a result of these initiatives, variations in quality were significantly reduced, and product stability improved.
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| Model number | overview |
|---|---|
| Approach to Education Without Relying on Sensation 1️⃣ | Standardization of Work Procedures: Develop manuals that clearly outline specific procedures and numerical values, serving as the foundation for education. |
| Approach to Education Without Relying on Sensation 2️⃣ | Formalization of Expert Knowledge: Articulate the experiences and intuitions of experts into language, organizing them as shareable knowledge. |
| Approach to Education Without Relying on Sensation 3️⃣ | Utilization of Educational Tools: Create visually understandable teaching materials using videos and diagrams. |
| Approach to Education Without Relying on Sensation 4️⃣ | Providing Feedback: Offer feedback on work results to deepen understanding. |
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LinkStudio Co., Ltd. is an animation production company specializing in the creation of training and educational videos for the manufacturing industry. We have numerous achievements on platforms such as Coconala, with **over 3,000 productions and an average rating of 4.9 out of 5**, receiving high praise. Through multilingual support and custom training design, we contribute to reducing the educational burden on the field, standardization, and improving safety.
