Stäubli's product range that demonstrates excellent performance even in welding-related equipment.
Innovative Solutions for Welding-Related Equipment Applications The body manufacturing process in automotive production is at its core, and enhancing joining technologies has become the most critical challenge for conducting welding processes more efficiently. Stäubli has been involved in the automotive industry for many years by providing fluid and electrical connectors to improve efficiency in body shops. By using Stäubli's robotic tool changers, you can connect various media required for welding (such as spot welding, friction stir welding, and laser welding), thereby improving efficiency and cycle time while maintaining product quality.
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basic information
Benefits of the solutions provided by Stäubli: ■ Media (fluid, electrical, etc.) connector technology: Stäubli's fluid connectors offer the highest level of safety and quality during media connections. ■ Maximization of production profitability: Stäubli's solutions feature reduced setup times, the highest level of energy efficiency, and coupling that prevents incorrect connections, maximizing production profitability. ■ Robotic welding: Accurate welding through automated systems results in high-quality joints.
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Applications/Examples of results
Multiple solutions compatible with various welding equipment Optimize production results with custom-made welding equipment solutions tailored to each specification. The solutions provided by Stäubli are individually designed to enhance productivity and quality by meeting each specification. Would you like to find and implement the best solution for your welding process? ■ Resistance spot welding ■ Aluminum welding, aluminum stud welding ■ Friction welding
Detailed information
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Robot Tool Changer Stäubli's product portfolio includes state-of-the-art systems such as the robust MPS260 and MPS631 robot tool changers, which are characterized by high precision and reliability required for automation needs. By equipping connectors like WPC4 for welding power supplies and MultiDnet for electrical connections, safe operation can be ensured regardless of the type of power transmission or distribution. Additionally, with the active docking system, the coupling with the robot can be performed with utmost safety. For intelligent data collection and process integration, the IDA bus module offers several options compatible with ProfiNet/Ethernet IP, along with excellent SPM couplings for cooling circuits. By combining these, maximum process safety can be achieved.
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Multi-Coupling Solution for Framing Stations By using Stäubli's multi-coupling system for framing stations, you can optimize the efficiency of the assembly process. This allows you to connect all necessary energy circuits and tools in a single operation. With a compact and lightweight setup, it enhances operability whether operated manually or automatically. The connectors are individually configured for the required energy, and due to their high flexibility and modular design, they enable streamlined automotive production.
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Manual quick-connect and disconnect system for welding equipment at workstations The energy quick-connect and disconnect system for welding equipment is a compact and lightweight solution that does not shift the center of gravity of the gun. This system allows for the quick connection and disconnection of cooling water, control air, and electrical circuits in one step, improving efficiency and maintaining optimal welding performance.
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Resistance Spot Welding Products for Stäubli's resistance spot welding equipment meet the high standards required in automotive manufacturing, allowing for maximized production volume with fast and safe connectors (for fluids and electricity). Additionally, the robotic tool changers are specially designed to ensure operational safety, improve usability, and enhance the efficiency of the production line.
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Aluminum welding and aluminum stud welding This process is essential in areas where precise and reliable joining is required in automobile manufacturing, but it requires extremely high power and current. In response to this process, we have a wide range of products that have been recognized for their value in many manufacturing sites over the years by emphasizing safety.
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Friction welding Stäubli's products, which meet the stringent specifications required for friction welding, can optimize the production process by providing high-speed and safe connectors (for fluids and electricity) that meet the high standards necessary in automotive manufacturing. Additionally, state-of-the-art robotic tool changers are designed to ensure operational safety, enhance user-friendliness, and improve the efficiency of production lines.
Company information
Stäubli has four business divisions: electrical connectors, fluid connectors, industrial robots, and textile machinery. Based on our exceptional expertise and years of accumulated know-how, we provide mechatronics solutions to various industrial sectors. Founded in 1892 as a small textile machinery repair shop near Zurich, Switzerland, Stäubli has grown into a global company operating in 28 countries and having sales partners/agents in 50 countries across four continents. In 1983, Stäubli Corporation was established in Osaka as a unit for business in Japan. We have a showroom in Nishi-Tenma (Osaka), so please feel free to visit us (by appointment only).