DX Case Study of Pipe Fitting Manufacturing Factory | Balancing Labor Shortage Resolution and Production Efficiency Improvement
Comprehensive support for planning human resource reduction plans, designing and manufacturing dedicated machines, and applying for subsidies! Automation through robots eliminates dependency on specific individuals and establishes a system capable of handling a variety of products.
We would like to introduce a case where a turning processing line, which achieved stable operation through labor-saving and automation, was implemented in a manufacturing plant for automotive piping components. In this plant, the serious labor shortage made it urgent to balance labor-saving and productivity improvement. By conducting process analysis and formulating a labor-saving plan, tasks that had become dependent on specific individuals were standardized, enabling the establishment of a stable production system. 【Case Overview】 ■ Background: Aiming to simultaneously resolve labor shortages and accommodate a variety of products ■ Effects: Achieved a balance between labor-saving through automation and productivity improvement, resulting in a flexible production system - Tasks that had become dependent on specific individuals were standardized, leading to a stable production system - Automation through robots achieved a balance between labor-saving and production efficiency - Transitioned to a system capable of flexibly handling complex processing and small-batch production of various products - Processing that was difficult with general-purpose machines became smoothly manageable with the introduction of suitable equipment - Utilizing subsidies for equipment investment helped reduce the burden at the time of implementation and facilitated early investment decisions *For more details, please download the PDF or feel free to contact us.
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BRICS Corporation is a company that aims to "completely solve factory challenges with technology" and provides total support closely tied to manufacturing sites. Our biggest feature is our ability to handle everything in-house, from machining, robot systems, control, installation work, to human resource development. We not only accommodate a variety of materials such as iron, aluminum, and stainless steel, but we also have a track record of high-precision processing from parts to large structures. We provide one-stop support from design assistance, material procurement, to surface treatment. In the engineering field, we support the introduction of industrial robots (design, manufacturing, installation, teaching), as well as electrical, piping, weight, and foundation work. We also take on layout changes within factories and the updating of aging equipment as a single package. We can also assist in areas such as control panel design and manufacturing, as well as training for robot operators and teaching. We propose a system that enables "continuous achievement" rather than just ending with equipment installation. By balancing "high precision × short delivery times" and "integrated support × flexibility," we have gained the trust of many manufacturers both inside and outside Shizuoka Prefecture. Even if your challenges are vague, please consult with us first. We will flexibly propose solutions tailored to your company's issues, from the conceptual stage to utilizing subsidies.