Instant degreasing with liquid medicine + electricity. High-speed cleaning that reliably removes grease and dirt!
Electrolytic degreasers are high-performance metal cleaning agents that reliably remove stubborn oils and dirt in a short time simply by immersing them in a solution and passing electricity through it. The fine bubbles generated during electrolysis, combined with the synergistic effects of alkaline components and surfactants, ensure thorough cleaning of complex-shaped parts and fine details. This achieves a significant reduction in processing time and an improvement in cleaning quality compared to conventional immersion degreasing. Moreover, by utilizing different methods such as anode, cathode, and PR (periodic polarity reversal) electrolysis, it can accommodate a wide range of materials, both ferrous and non-ferrous. It also enables chromium stripping simultaneously with oil and grease removal, contributing to process efficiency. This results in a reduction in defect rates and energy consumption, achieving both quality improvement and cost reduction. There are numerous achievements in various fields, including automotive parts, electronic components, and construction hardware. With a biodegradable and phosphorus-free environmentally conscious design, it is a high-performance and highly reliable cleaning solution required for next-generation manufacturing.
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basic information
The main component is an alkaline agent centered around caustic soda, blended with surfactants and chelating agents. Through gas generation during electrolysis and chemical reactions of the solution, reliable degreasing cleaning is achieved in a short time. 【Recommended Concentration】50–120g/L 【Usage Temperature】40–80℃ 【Processing Time】1–10 minutes 【Current Density】3–15A/dm² 【Polarity Selection】Anode, Cathode, PR Electrolysis (Periodic Polarity Reversal) compatible 【Compatible Materials】Steel, Copper/Copper Alloys, Aluminum Alloys, Stainless Steel, etc. 【Main Applications】Automotive parts, Electronic components, Architectural hardware, Precision instruments, etc. 【Features】Short processing time, High cleaning power, Energy-saving (up to 20% reduction), Reduced defect rate (up to 0.5%), Environmentally friendly (Phosphorus-free, Biodegradable) By selecting the appropriate solution, it can also accommodate complex shapes and hollow parts. Designed with safety in mind, compliant with the Poisonous and Deleterious Substances Control Law and the Labor Safety and Health Law.
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Applications/Examples of results
It adapts to various materials such as iron, copper, aluminum, and stainless steel, and is used in diverse industrial fields such as automotive, electronics, construction, medical, and precision machinery. 【Main Application Examples】 ● Automotive Parts Manufacturing: Effective for removing machining oils and burnt oils from engine parts, transmissions, suspensions, brakes, etc. ● Electronics Parts Manufacturing: Ideal for degreasing fine shapes such as connector pins, frames, and cases. Also reduces the corrosion risk of non-ferrous metals. ● Construction Hardware Manufacturing: Uniform cleaning of large structural materials and handrail fittings. Effective even for complex shapes. ● Medical Devices and Precision Machinery: Ensures thorough cleaning of hollow pipes and complex uneven parts. Suitable for fields that require high safety and reliability.
Detailed information
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Electrolytic degreasing is a cleaning technology that removes oils and dirt from metal products by immersing them in an alkaline solution and passing an electric current through it, achieving this in a short time. The electric current causes the electrolysis of water, generating fine bubbles of oxygen at the anode and hydrogen at the cathode. These bubbles physically agitate the surface of the workpiece, lifting and removing the dirt. At the same time, the alkaline components in the solution saponify the oils, making them more soluble in water, while surfactants promote their dispersion. The synergistic action of electrochemical, mechanical, and chemical processes results in high cleaning power. Moreover, by selecting the polarity of the current flowing through the workpiece (anode or cathode), optimal cleaning can be achieved according to the material. Anodic electrolysis is used for steel, cathodic electrolysis for non-ferrous metals like copper and aluminum, and periodic polarity reversal (PR electrolysis) is applied for complex parts. In this way, electrolytic degreasing can handle the cleaning of complex shapes and fine details that were difficult to achieve with traditional immersion degreasing, making it a widely adopted pre-treatment process in many fields due to its short time, high quality, and stability.
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Sunlight Corporation has been a specialized manufacturer of metal cleaning agents since its establishment. Over the years, we have continuously developed products in response to changing times and demands, starting from high-performance cleaning agents to no-chelate, energy-saving, and environmentally friendly solutions. Our sales policy is to take the perspective of our customers, collaboratively addressing various issues such as the selection of cleaning agents, process rationalization, cost reduction, and wastewater treatment measures. We are dedicated to selling products that provide benefits to our customers based on mutual understanding. We invite you to utilize our confident technology, backed by extensive experience gained in various surface treatment factories.