Case Study on Problem Solving | Comprehensive Support from Prototype to Process Optimization in First-Time Outsourcing
Consistent support for the first outsourcing of iron parts. Established a reproducible outsourcing system through labor reduction by designing dedicated jigs and providing support from the early stages of process changes.
We would like to introduce a case where outsourcing in the steel industry solved both quality variation and workload simultaneously. For some iron parts that were processed in-house, there were significant quality variations and work burdens, making it difficult to continue production. Our company handled everything from prototype processing to quenching treatment for iron parts, eliminating variations caused by individual reliance and shifting to a reproducible outsourcing system. [Case Overview] ■ Background: In-house production reached its limits with quality variations and workload ■ Effect: Eliminated variations due to individual reliance and shifted to a reproducible outsourcing system ■ Equipment Used: Horizontal Machining Center ・ Model: HM5100 ・ Manufacturer: Nidec OKK *For more details, please download the PDF or feel free to contact us.
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Company information
BRICS Corporation is a company that aims to "completely solve factory challenges with technology" and provides total support closely tied to manufacturing sites. Our biggest feature is our ability to handle everything in-house, from machining, robot systems, control, installation work, to human resource development. We not only accommodate a variety of materials such as iron, aluminum, and stainless steel, but we also have a track record of high-precision processing from parts to large structures. We provide one-stop support from design assistance, material procurement, to surface treatment. In the engineering field, we support the introduction of industrial robots (design, manufacturing, installation, teaching), as well as electrical, piping, weight, and foundation work. We also take on layout changes within factories and the updating of aging equipment as a single package. We can also assist in areas such as control panel design and manufacturing, as well as training for robot operators and teaching. We propose a system that enables "continuous achievement" rather than just ending with equipment installation. By balancing "high precision × short delivery times" and "integrated support × flexibility," we have gained the trust of many manufacturers both inside and outside Shizuoka Prefecture. Even if your challenges are vague, please consult with us first. We will flexibly propose solutions tailored to your company's issues, from the conceptual stage to utilizing subsidies.