From management based on intuition to data-driven mold management. The key to producing quality products lies in "mold management"!
An integrated system for mold management consisting of devices for understanding and managing the condition of molds, namely the "Smart Shot Counter (SSC)" and "Multi-Point Thermometer (MTS)," along with a cloud system called "Mold Connect Cloud" that records and utilizes that data. The importance of mold management is widely recognized in molding sites. However, in actual practice, there are many cases where the condition of molds is not properly understood, leading to reactive maintenance after defects occur or unnecessarily frequent maintenance. This is due to the challenge of managing and understanding information related to multiple molds collectively. Therefore, our company focused on "visualizing the condition of molds." Mold Connect is a cloud-based system that automates the collection of mold data and allows for easy management. This enables the optimal timing for mold maintenance to be determined, leading to reduced waste in molding operations and stable production.
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basic information
【Smart Shot Counter】 ●Dimensions Main unit: 76mm(W) × 18mm(D) × 55mm(H) Tag: 30mm(W) × 16mm(D) × 30mm(H) Tag mounting jig: 25mm(W) × 23mm(D) × 55mm(H) ●Data Recording Records data for each shot 【Multi-Point Thermometer (MTS)】 ●Dimensions Main unit: 65mm(W) × 18mm(D) × 95mm(H) ●Sensor Round terminal / Magnet / Clip 【Mold Connect Cloud (Web Service)】 ●Supported Devices PCs, tablets, smartphones, etc. ●Dashboard Features Display of real-time production data Graph of shot quantity trends ●Data Analysis Features Search and view past production data Anomaly detection and troubleshooting ●Notification Features Notifications for production completion or anomalies Alerts via email or push notifications ●Data Export Export data in CSV format Save reports in PDF format
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Applications/Examples of results
By analyzing the accumulated past data, we can visualize the causes of chocolate stops (unexpected halts), making it easier to formulate countermeasures.
Detailed information
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It is a system that manages data obtained from the Smart Shot Counter (SSC) and Multi-Point Thermometer (MTS) in the cloud.
Company information
To eliminate the three types of waste in plastic molding factories (waste of energy, waste of resin, waste of water), we are developing equipment to increase resource productivity, conducting factory diagnostics, and making proposals for improving resource productivity. Matsui Manufacturing's main mission is to dramatically enhance the resource productivity of molding factories. [Over 200 products available] Mold temperature controllers, resin dryers, conveyors, mixing machines, crushers & recycling equipment, gas supply equipment for physical foaming molding, and more.
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