High-precision welding of commercial pipes and nozzles | Examples of precision sheet metal and thin plate welding
High-precision welding of commercially available pipes and machined nozzles - ensuring airtightness even for small-diameter, thin-walled components.
【Case Study】High-Precision Welding of Commercial Pipes and Nozzles We performed welding by combining commercially available pipes with machined nozzles, achieving a balance of strength, airtightness, and appearance quality. Utilizing our expertise in welding technology for ultra-thin sheets and small-diameter components, we have realized short delivery times and high quality. ■ Customer Challenges To reduce costs, we want to join commercial pipes with machined parts. Due to their small diameter and thin wall, there is a high risk of deformation and melting with conventional welding. We want to ensure airtightness. ■ Our Laser Welding We achieve stable heat input control with a fiber laser welding machine dedicated to fine and thin sheets. Precision jigs prevent misalignment and ensure high-precision positioning. We set unique welding conditions suitable for thin materials based on our know-how and proven track record. As a result, we were able to ensure airtightness and achieve cost reduction and short delivery times by utilizing commercial components. If you are facing challenges such as "welding combinations of commercial parts and machined products" or "ensuring airtightness for small-diameter pipes," please feel free to consult us. ■ Keywords Pipe welding / Small-diameter pipes / Thin sheet welding / Dissimilar material welding / Precision sheet metal / Short delivery times / Processing of commercial parts / Leak test support
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basic information
Material: SUS304 Thickness: t0.3mm Size/Precision: Overall ■ Keywords
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Applications/Examples of results
Nozzle for medical devices Semiconductor-related equipment parts Fluid control equipment Micro tube connection for measurement
Company information
Mazda Corporation offers ultra-fine and ultra-thin plate welding processing and precision sheet metal work starting from a thickness of 0.05 mm. In precision sheet metal work, especially welding of thin plates using fiber laser welding machines, we have received numerous orders in the prototype and development fields. We can accommodate work sizes as small as 1 mm square and have extensive experience in dissimilar material welding. - There are welded products that were given up on due to being too thin. - High-cost molds were created for a single prototype. Please consult with us once! Additionally, we are confident in our ability to respond to ultra-short delivery times, including same-day shipping, and our capability to handle single items and prototypes. We also excel in proposing value analysis (VA) and value engineering (VE) that directly enhance the value of our customers' products. Feel free to contact us with your requests.
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