Prototype of the substrate transport tray: 1 piece OK! Design and manufacturing of custom jigs.
Custom design and manufacturing of metal jigs and transport trays starting from one prototype.
"We want to prevent work misalignment" and "We want to transport parts with complex shapes" — Toyo Precision Industry designs and manufactures custom jigs and transport trays to solve our customers' challenges. We propose the optimal method from multiple processing technologies, including metal etching, cutting, and laser processing. We support optimal transport and assembly through consistent production starting from a single prototype. 【Product and Technology Features】 Proposing the optimal processing method Leveraging over 40 years of know-how, we manufacture optimal jigs and trays using multiple methods such as etching, cutting, and laser processing. Support for the production of thin sheet jigs With our expertise in metal etching, we can produce high-precision jigs from thin sheets (0.03mm and above). We solve challenges related to thin and complex-shaped parts. Speedy response through consistent production By conducting all processes from hearing to design, processing, assembly, and inspection domestically in a consistent manner, we achieve rapid response and short delivery times. Patented "CCMT" transport tray We can also manufacture the original transport tray "CCMT," which features a clamping mechanism to prevent work misalignment. This fundamentally resolves issues such as positional deviation and detachment.
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basic information
Our jigs and transport trays are designed and manufactured with optimal specifications according to our customers' requests. Below are the standard specifications and the range of options we can accommodate. 1. Basic Specifications Material: Mainly SUS304 (stainless steel), aluminum, copper, brass, resin, etc. Supported Sizes: Custom-made production from one piece to fit the size of the workpiece (parts) and the purpose of the tray. Design: Design can be done in 2D/3D. We are available for consultations from the conceptual stage. Minimum Lot: We can accommodate prototypes starting from one piece. 2. Major Processing Technologies We combine the optimal processing methods according to the material, shape, cost, and delivery time of the workpiece. Metal Etching: We excel in fine processing of thin plates (from 0.03mm) and achieving complex shapes. 3. Patented "CCMT" Transport Tray This is an original transport tray with a patented mechanism designed to prevent the workpiece from shifting or falling off. Function: It clamps (holds) the workpiece in place, preventing positional shifts during transport or within the device. Features: It is ideal for transporting semiconductor chips and electronic components that require precise positioning.
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Applications/Examples of results
Our jigs and transport trays contribute to improving our customers' productivity and work efficiency. 1. Case Study of the Patented Transport Tray "CCMT" Improvement in Work Efficiency The introduction of CCMT eliminated misalignment during work transport, significantly enhancing work efficiency. Improvement in Film Quality Achieving uniform film deposition across the entire substrate contributed to stabilizing product quality. Increase in Productivity Stable positioning is now possible even during high-speed transport, greatly contributing to overall productivity improvement. 2. Design and Manufacturing Case Studies of Jigs and Transport Trays Improvement in Substrate Insertion through Additional Cutting Processes By adding cutting processes to the jig, substrate insertion became smoother, improving the efficiency of the assembly process.
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Photolithography, essential in the ever-evolving advanced fields, is a service we have provided by combining various photolithography technologies, earning your continued support. Moving forward, we will consistently focus our energy on technological innovation, creating a bright future with you through reliable technology and rich proposal capabilities.