Real-time detection of tool loss to prevent continuous discharge of defective products.
The machining accuracy of a machining center is directly linked to product quality and production efficiency. If the machining accuracy is low, the performance will not meet the design specifications, leading to decreased quality and reliability. As a result, the number of defective products and rework increases, lowering the "production yield (good product rate)" and adversely affecting delivery times and costs. In fact, defects and rework caused by tool chipping result in time loss, and in some cases, can lead to the complete disposal of processed items. This article organizes the five essential factors that influence the machining accuracy of machining centers, confirms the limitations of conventional tool management methods, and introduces THK's OEE (Overall Equipment Efficiency) maximization platform "OMNIedge," along with the effects of its tool monitoring AI solution and case studies. *For detailed content of the article, please refer to the PDF. For more information, feel free to contact us.
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*You can view the detailed content of the article in the PDF. For more information, please feel free to contact us.*
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*You can view the detailed content of the article in the PDF. For more information, please feel free to contact us.*
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Our company offers a system called 'OMNIedge' that attaches sensors to parts to visualize their current status in numerical form. By visualizing the condition of parts, we achieve greater efficiency in maintenance operations, reduction in inventory management costs, and improvement in equipment utilization rates. This supports the smooth execution of production plans. Depending on your needs, we plan to visualize the condition of various mechanical component parts, not just LM guides and ball screws. Please feel free to consult with us.