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  6. Towards a Zero Defect Factory! Introduction of a Poka-Yoke System Utilizing Barcodes

Towards a Zero Defect Factory! Introduction of a Poka-Yoke System Utilizing Barcodes

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last updated:Jan 05, 2026

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Explaining on-site improvement techniques that eliminated "process skipping" and "label misapplication" through barcode management (with examples).

Mistakes in label application are never-ending—Pokayoke is the fastest improvement measure for such situations. This article explains two methods: the "prevent from happening" approach that physically stops mistakes, and the "notify and stop" method that instantly detects errors using sensors and barcodes, illustrated with three case studies. It introduces low-cost procedures that can be started, such as utilizing jigs, color identification, and handheld device integration. 【What you can learn from this explanatory article】 - Pokayoke and Pokamisu - Software/hardware measures for Pokayoke - Specific countermeasures for skipping processes and mislabeling - Points to consider when implementing a barcode system, etc. >> You can read more in the article linked below 【▶ Click here for the full text】! <<

    Production Management SystemOther production management systems
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Towards a Zero Defect Factory! Introduction of a Poka-Yoke System Utilizing Barcodes

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Product Introduction of the Production Management System "SmartF"

Product Introduction of the Production Management System "SmartF"

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Case Studies of the Production Management System "SmartF"

Case Studies of the Production Management System "SmartF"

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Production Management System Selection Guide [Explained in 3 Steps / Includes Checklist]

Production Management System Selection Guide [Explained in 3 Steps / Includes Checklist]

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How to Utilize Production Schedulers to Enhance Competitiveness in Manufacturing

How to Utilize Production Schedulers to Enhance Competitiveness in Manufacturing

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How to stop using paper and Excel in production management.

How to stop using paper and Excel in production management.

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- Based on a wealth of over 250 successful contract development projects in the manufacturing industry, we planned and developed the production management cloud system "Smart F." - A professional company specializing in DX for the manufacturing industry, well-versed not only in IT technology but also in the operations of manufacturing sites.

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