3D AOI device for substrate mounting that achieves a reduction in excessive detection.
3D OMNI-Vision: Simultaneous 2D/3D Inspection Equipped with 18 MegaPixel / 25 MegaPixel Cameras 8-Stage Color Lighting: Improved Defect Detection Capability Equipped with 18 MegaPixel Oblique Cameras Adoption of Telecentric Lenses Supports Dual Lane
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- Principles and Applications of 3D Measurement Moire fringes are projected from a projector onto the component being implemented, and the reflected light is captured by a camera. The height of the component can be measured from the phase shift of that light (Reflective Phase Shift Moire Method). Utilizing this principle, the heights of components and IC leads are measured. Inspections for component lift, IC lead lift, and missing parts are conducted based on the differences in height. This significantly improves defect detection capability compared to conventional 2D inspections, thereby reducing the excessive detection issues that were challenges in 2D inspections. - Inspection Items Where Defect Detection Capability is Enhanced in 3D (Height) Lift of IC leads Lift and tilt of chip components and other parts Presence or absence of components (missing parts inspection) - Improvement of Moire Projected Light for More Accurate 3D Information Acquisition Height inspection of mirror-like components and glass materials, as well as stable height inspection of solder fillets, has been achieved. - Enhancement of Defect Detection Capability through 8-Stage Color Lighting By illuminating the substrate with five colors of LEDs at eight different angles, defective areas are highlighted, improving defect detection capability. In particular, the realization of completely coaxial illumination allows for effective inspection of component polarity, character inspection, component matching, and 2D inspection of solder fillets without being affected by adjacent tall components such as electrolytic capacitors.
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3D AOI device for substrate assembly
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In 1979, we established Tokyo Machine and Tool Co., Ltd. with the aim of selling tools and consumables for drilling machines used in printed circuit board processing to meet customer needs. The precision and density required for product substrates have further advanced, and there is a wide range of peripheral equipment such as exposure devices and inspection instruments. Our company aims to offer a product lineup that can propose solutions for the entire process, from material input to product inspection, not just limited to the drilling process of printed circuit boards. We have also established sales bases in Thailand and Vietnam, aiming for global sales that meet customer needs.



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