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  6. Aluminum processing PCD tools for EV battery case.

Aluminum processing PCD tools for EV battery case.

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last updated:Nov 26, 2025

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We have manufactured PCD tools with a pre-solid structure for high-precision machining of battery cases for EV vehicles (made of ADC12 material).

We manufactured PCD tools with a pre-solid structure for high-precision machining of V vehicle battery cases (made of ADC12 material).

    drillOther cutting tools
DSC02567-700x467.jpg

Aluminum processing PCD tools for EV battery case.

DSC02567-700x467.jpg
DSC02567-700x467.jpg
  • Related Link - https://solidtool.co.jp/case/pcd_20250428/

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basic information

Tip: High-temperature brazing of PCD plate to super hard material Shank: SCM material Brazing joint between the tip's super hard part and the shank with a 90° V-shaped profile Work material: ADC12 (high-pressure die-cast material)

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Applications/Examples of results

The 90° V-brazed structure ensures high joint strength against torsional and bending loads generated during processing. Additionally, the PCD at the tip demonstrates excellent wear resistance and cutting stability in aluminum processing, significantly reducing edge wear caused by silicon particles commonly found in ADC12 material. This allows for minimized dimensional variation even during prolonged processing, ensuring sealability and precision assembly quality required for EV battery cases. Furthermore, by adopting an SCM material shank, it achieves sufficient rigidity and vibration suppression while maintaining cost performance.

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Manufacturing and processing contract

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Solid Tool Co., Ltd. is a company that manufactures and sells special carbide cutting tools such as drills, reamers, end mills, inserts, vanishing tools, and counterbore cutters, using cemented carbide as the material. We have a well-equipped facility that includes cylindrical grinding machines, universal tool grinders, NC universal tool grinding machines, profile grinders, and high-precision CNC tool grinding machines. Our consistent in-house production processing allows us to respond quickly to customer requests.

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