Detecting glass scratches with 16K resolution and high-speed scanning.
In the glass industry, detecting surface scratches and foreign objects is essential to ensure product quality. Particularly in glass used for automobiles and displays, even minor scratches or foreign objects can compromise the product's performance and appearance. The 16K line scan camera accurately captures fine scratches and foreign objects on glass surfaces with its 16K high resolution and a maximum line rate of 120kHz, enabling high-speed inspection. 【Application Scenarios】 - Scratch inspection of glass products - Foreign object contamination inspection - Processes requiring high-speed line scan inspection 【Benefits of Implementation】 - Detailed inspection enabled by high resolution - Reduced inspection time due to high-speed scanning - Improved quality control and yield enhancement
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basic information
**Features** - 16K resolution (16,384 pixels) - Maximum line rate of 120 kHz - M72 lens mount - CXP-12x4Lane connection - Random noise suppression (Realtime Clear Boost feature) - Achieves low power consumption and low heat generation - Real-time processing to suppress "false colors" (Realtime Fine Bayer Color feature) **Our Strengths** - Actively adopting next-generation key devices to achieve low power consumption and low heat generation - Mechanism design and production technology that balances compact size, heat dissipation, and mass production capability - Electrical design that maximizes the performance of various sensors and ensures industrial quality - Cost competitiveness leveraging the purchasing power and procurement capabilities of our parent company BOPIXEL - Advanced manufacturing combined with Japan's precision and delicacy
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Applications/Examples of results
Semiconductor front-end/back-end visual inspection, final visual inspection of semiconductor components, visual inspection of assembled boards, various alignments, and industrial image processing focused on semiconductors and electronics.
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| Model number | overview |
|---|---|
| BL-GM16KD12X4 | 16K / mono / Dual / 120kHz / M72 mount / CXP-12 / MicroBNC connector |
| BL-GC16KD12X4 | 16K / color / Dual / 60kHz / M72 mount / CXP-12 / MicroBNC connector |
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Company information
We focus on the design, development, manufacturing, and sales of high-speed, high-resolution, and highly reliable machine vision cameras primarily using CoaXPress and CameraLink. In addition to developing standard products, we also offer development and customization tailored to customer requests. All camera design and development is carried out by our Japanese staff, ensuring design and production techniques that guarantee delicate and highly reliable standards in Japan, while integrating the dynamic action and speed of China to provide competitive products. At Japan Bopixel, we have successfully become the first camera manufacturer to utilize Ultra Low Power FPGA instead of the standard FPGA adopted by the majority of camera manufacturers. This Ultra Low Power FPGA reduces power consumption by over 50% compared to similar class FPGAs, significantly lowering power consumption and heat generation in cameras by addressing the heat source at its root. By actively adopting these next-generation key devices, we are taking a new approach to the heat generation issues that have traditionally been a challenge.
