No lubricant needed! Long-lasting! Ideal for machining automotive parts!
In the automotive industry, cutting processing requires high precision and durability. Particularly for parts used in harsh environments, such as engine components and transmission parts, machining accuracy significantly affects product performance. Additionally, tool wear can lead to decreased production efficiency and increased costs, making durable tools essential. Our diamond (PCD/Compax) V-rest addresses these challenges. 【Application Scenarios】 - Cutting processing of engine components - Cutting processing of transmission components - Cutting processing of mold components 【Benefits of Implementation】 - Wear resistance increased by 10 to 40 times compared to carbide V-rests - Machining possible without the use of lubricants or oils - No need for oil maintenance or lubrication units
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basic information
**Features** - Wear resistance is improved by 10 to 40 times compared to carbide V rests. - Processing is possible without the use of lubricants or oils. - No need for lubrication units or oil maintenance. **Our Strengths** - Fine precision machining: Minimum outer diameter of φ0.01, outer diameter tolerance of ±0.0001, roundness of 0.0001 (unit: mm). - Processing capability: Currently accepting orders from a minimum lot of 1 piece to tens of thousands of pieces every month. - Material procurement: Direct procurement of materials from almost all domestic carbide manufacturers is possible. Additionally, materials from European manufacturers and Asian manufacturers in Taiwan, China, and South Korea can also be procured. Fine ceramics can be handled from material procurement to processing as a package. - Machining materials: Carbide, zirconia, alumina, silicon nitride, silicon carbide, SIC, SKH51, SUS, SKD, titanium, nickel-titanium, ferro-titanium, polycrystalline silicon, etc. - Inspection guarantee system: ISO 9001 certified, calibration certificates for measuring instruments can be issued upon request.
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Applications/Examples of results
[Applications] ■ Mass production cutting lines for motor manufacturers and roundness inspection of pins and shafts ■ Support for products in grinding processes of round bar workpieces ■ Receiving jigs for mold components *For more details, please refer to the related links or feel free to contact us.
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Company information
Our company supplies products in the form of pins and shafts made from materials such as cemented carbide and fine ceramics to major tool manufacturers, electronic component manufacturers, and automotive parts manufacturers. Additionally, we manufacture and sell PCD (polycrystalline diamond) wear-resistant tools developed in response to our internal needs. Features of Sanwa Creation: - Micro precision machining: Minimum outer diameter of φ0.01, outer diameter tolerance of ±0.0001, roundness of 0.0001 (unit: mm) - Machining capacity: Currently accepting orders from a minimum lot of 1 piece to tens of thousands of pieces on a monthly basis - Material procurement: Direct procurement of materials is possible from almost all domestic cemented carbide manufacturers. We can also procure materials from European manufacturers and Asian manufacturers in Taiwan, China, and South Korea. We can handle everything from material procurement to processing for fine ceramics as well. - Processed materials: Cemented carbide, zirconia, alumina, silicon nitride, silicon carbide, SIC, SKH51, SUS, SKD, titanium, nickel titanium, ferro-titanium, polycrystalline silicon, etc. - Inspection guarantee system: ISO 9001 certified, calibration certificates for measuring instruments can be issued upon request.
