Improving durability and maintainability in mold component processing with Diamond V Rest.
In the mold industry, especially in parts processing, high precision and durability are required. V rests can face challenges such as precision degradation due to wear and the maintenance of lubricating oil. Our diamond (PCD/Compax) V rests solve these issues. 【Usage Scenarios】 - Processing of mold parts and motor parts 【Benefits of Implementation】 - Improved wear resistance compared to carbide V rests - No need for lubricating oil maintenance
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【Features】 - Wear resistance is increased by 10 to 40 times compared to carbide V rests. - Machining can be performed without using lubricants or oils. - No need for oil maintenance or lubrication units. 【Our Strengths】 - Fine precision machining technology: Minimum outer diameter of φ0.01mm, outer diameter tolerance of ±0.0001mm, roundness of 0.0001mm. - Capability to handle a variety of materials: Proven machining experience with a wide range of materials such as carbide, zirconia, and alumina. - Custom-made solutions: We can manufacture products in the desired size according to your specifications.
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[Applications] ■ Roundness inspection of pins and shafts in mass production cutting lines for motor manufacturers ■ Workpiece support for grinding processing of round bars ■ Receiving jigs for mold components *For more details, please refer to the related links or feel free to contact us.
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Company information
Our company supplies products in the form of pins and shafts made from materials such as cemented carbide and fine ceramics to major tool manufacturers, electronic component manufacturers, and automotive parts manufacturers. Additionally, we manufacture and sell PCD (polycrystalline diamond) wear-resistant tools developed in response to our internal needs. Features of Sanwa Creation: - Micro precision machining: Minimum outer diameter of φ0.01, outer diameter tolerance of ±0.0001, roundness of 0.0001 (unit: mm) - Machining capacity: Currently accepting orders from a minimum lot of 1 piece to tens of thousands of pieces on a monthly basis - Material procurement: Direct procurement of materials is possible from almost all domestic cemented carbide manufacturers. We can also procure materials from European manufacturers and Asian manufacturers in Taiwan, China, and South Korea. We can handle everything from material procurement to processing for fine ceramics as well. - Processed materials: Cemented carbide, zirconia, alumina, silicon nitride, silicon carbide, SIC, SKH51, SUS, SKD, titanium, nickel titanium, ferro-titanium, polycrystalline silicon, etc. - Inspection guarantee system: ISO 9001 certified, calibration certificates for measuring instruments can be issued upon request.
