Improved yield through non-cutting of outer diameter by increasing forging accuracy! A case study of flange forming without intermediate annealing.
We would like to introduce a development case of near-net-shape manufacturing for injector components. In conventional products, processes such as cleaning, annealing, shot blasting, and oiling were performed in intermediate processing. The developed product implements flange forming without intermediate annealing, eliminating the intermediate processing. The cost of the developed product is 80% compared to 100% for the conventional product. Please feel free to contact us when you need our services. 【Development Objectives】 ■ New Method: Through-hole for small diameter deep holes (without annealing) ■ Improved Yield: Elimination of external diameter cutting due to increased forging precision ■ Novelty: Flange forming without intermediate annealing *For more details, please download the PDF or feel free to contact us.
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Our company, as a specialized manufacturer of precision parts for automobiles, has made diligent efforts in the production of functional components for fuel systems and electrical components, serving as a cooperative factory for top domestic manufacturers such as Toyota Motor Corporation, Aisin Seiki Co., Ltd., and Denso Corporation.
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