Welding Position Detection Sensor for Infrastructure Maintenance
ES-5278 Makome Research Institute MACOME
Non-destructive detection of weld positions that are difficult to visually inspect. Contributing to the safety management of infrastructure facilities.
In the energy infrastructure industry, the safety of equipment and efficient operation are essential. In particular, welded parts of plants and pipelines require regular inspections and appropriate maintenance to prevent damage from corrosion and deterioration. Visual inspections and conventional image sensors may find it difficult to accurately identify the exact location of welds. Our weld position detection sensor utilizes eddy currents to accurately detect weld positions even beneath paint or plating. This streamlines non-destructive testing of infrastructure equipment and contributes to safety management. *If you lend us the workpiece, we will investigate the detection capability free of charge. Please feel free to contact us. [Application Scenarios] - Inspection of welds in plant equipment - Inspection of welds in pipelines - Inspection of welds in infrastructure structures such as bridges [Benefits of Implementation] - Improved safety of equipment through non-destructive testing - Reduced inspection time and cost savings - Prevention of accidents through early detection of abnormalities
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basic information
【Features】 - Non-destructive testing using eddy currents - Detectable even under paint and plating - High-precision position detection - Customizable options available - Free detection survey service 【Our Strengths】 - Diverse product lineup based on magnetic sensor technology - Customization capabilities tailored to customer needs - Years of experience and reliability - High quality through domestic development and manufacturing - 3-year product warranty
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Applications/Examples of results
Detection of the hole drilling area of the dynamo stator (position detection to avoid welding locations) Welding detection of muffler steel pipes (to ensure that the weld does not overlap the bending position) Welding detection of rotors that are wound Confirmation of welds during fire extinguisher manufacturing Welding detection of non-magnetic stainless steel pipes and steel pipes Welding detection of drums, pails, and one-gallon cans, etc. Welding detection of steel cans such as canned food and canned coffee Edge detection of steel plates, detecting the boundary between plates of leaf springs Detection of welding points on SUS belts Detection of joints in railway tracks Detection of wire breakage in escalator hand belts Non-destructive testing It can also be applied to edge and joint detection.
Company information
Utilizing our original technology of saturable coils, we offer a fundamentally simple magnetic detection element technology that provides high precision and long-term stability even under adverse conditions. We have received strong support from a wide range of industries, including unmanned transport carts, industrial equipment, labor-saving machines, material handling, machine tools, injection molding machines, civil engineering and construction robots, food machinery, industrial machinery, nuclear facilities, and ships. We also excel in sensors for motorsports such as F1 and Moto GP, tilt meters for construction machinery, and magnetic sensors used for ultra-high precision measurements in scientific fields. Some of our products are also used in applications like multi-story parking and golf cart guidance sensors. All of our products are developed and manufactured 100% in Japan, with over 80% of our product lineup being custom-made based on individual customer requests. We have many custom options available, including waterproof, explosion-proof, heat-resistant, water-resistant, and radiation-resistant specifications. If you have any issues related to sensing or measurement, please feel free to consult us. IoT Platform: Our sales and technical staff are fully committed to addressing everything from minor customizations of existing products to proposing new detection principles. You can also rely on us for assistance with improvements. Our standard products come with a reassuring 3-year warranty. Location: Ina, Nagano Prefecture. Published on Ipros Monozukuri.
