Are you experiencing quality inconsistencies, counting errors, high workload, and insufficient speed or delays in manual packaging?
Our packaging unit automatically performs tray packing, taping, and sorting as a post-process for assembly and inspection. 【Features】 Compatible with trays and taping Automatically ejects defective items Quantity management and prevention of counting errors Smooth connection as a line endpoint At Mizushima Machine Design, we have been automating processes and building lines for precision parts in applications and production sites such as the following: Mass production line for precision connectors (FPC and board-to-board connectors) Assembly and inspection processes for small components for electronic devices Assembly and inspection processes for automotive and EV components Assembly and inspection processes for precision parts for medical and analytical equipment Semi-automation and automation of processes that were primarily manual Automation and improvement of only one process in existing lines * We cater to "fine, precise, and thin parts" without limiting ourselves to specific industries or components. ■ We respond to inquiries like these: "I don't know if this part can be automated." "I want to improve just one process first." "I want to consider future line integration." "The drawings and specifications are not finalized yet." Please feel free to consult with us even at the planning or conceptual stage.
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basic information
Specifications This packaging unit is a dedicated unit designed to automate tray packing and taping packaging as the final process in the production line of precision parts. It ensures stable packaging operations while managing alignment and quantity for good products after assembly and inspection. The compatible workpieces are assumed to be precision parts, such as precision connector components and small electronic parts, which require shape and posture management. The tray shape, arrangement pitch, and taping specifications can be designed according to customer specifications. By linking with the inspection unit, it automatically packages only good products, preventing the mixing of defective items. The quantity counting function also contributes to reducing mistakes in packing and quantity errors. The processing capacity (tact) is designed to align with upstream processes, ensuring that the overall flow of the line is not interrupted. The design takes into account installation space and work flow, allowing for flexible integration into existing lines or retrofitting. ■ Additional Information Supports replacement of manual packaging Stabilizes shipping quality through packaging linked to inspection results Can be designed as the final process of the entire production line.
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Applications/Examples of results
This unit is used for automating and stabilizing tray packing and taping packing in the post-process of assembly and inspection of precision parts. There are implementation results in production sites and processes such as the following: - Tray packing process after assembly and inspection of precision connectors - Pre-shipment packing process for electronic components and small precision parts - Automatic packing process for good products linked to inspection results - Processes where manual packing led to quantity errors and misplacements - Processes where packing work took up manpower, causing bottlenecks at the end of the line Additionally, it is utilized for the following purposes and conditions: - Labor-saving and workload reduction in the packing process - Stabilization of shipping quality, including quantity management - Support for multiple packing forms such as trays and taping - Integration as the final process of the production line - Automation of the packing process with an eye on future production increases and line expansions It can be introduced as a standalone unit, as well as used as the final process of a production line linked with supply, assembly, and inspection processes.
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Company information
Since our establishment in 1978, we have consistently engaged in the design and manufacturing of machinery related to electronic components. In recent years, the industrial sector has seen an increasing demand for labor-saving solutions due to the advancement of factory automation, coupled with the high-tech evolution of industrial technology, which daily requires new creativity in the mother machine field. Our company is committed to always starting from user needs and responding with comprehensive proposals that encompass everything from software to hardware. Moving forward, we intend to work hand in hand with our customers and the community, valuing the three "WA" concepts of harmony, dialogue, and connection, and to challenge the infinite possibilities of electronics with flexible thinking. We sincerely ask for your continued support and encouragement.