Solve the chipping problem. In one polishing process, increase from a maximum of 30,000 to 65,000 shots.
Based on actual customer cases, we will introduce how the improvement of surface roughness directly contributed to the reduction of production costs. This is a case where our lapping process (LP) was applied to a bending punch that was struggling with R wear. Before LP, the surface roughness was Rz1.547, and the lifespan was 30,000 shots, whereas after LP, it improved to Rz0.165, and the lifespan extended to 65,000 shots. With just a polishing cost of 25,000 yen, we achieved a high cost performance by reducing the replacement frequency to less than half. *You can check the specific improvement costs and shot count comparison table in the materials.
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basic information
The specific cost of improvements and the comparison table of shot counts can be found in the materials.
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You can check the specific cost of improvements and the comparison table of shot counts in the materials.
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Company information
LSI Corporation is a company that performs mold polishing, lapping, polishing, grinding, and mirror finishing with high precision. Utilizing a variety of hand polishing techniques and well-equipped inspection devices, we cater to the production of precision parts, mold components, and tooling, as well as surface treatment proposals. Based on our comprehensive technical capabilities developed through polishing various materials, we propose diverse surface modifications to enhance the longevity of molds, supporting our customers in creating products that are suitable for their needs. By utilizing LSI's polishing services, you can enhance the coating capabilities of your products.
