Changing the common sense of special gear prototyping. High precision and short delivery times without dedicated tools.
We provide all types of special gears, such as high-tooth and side-tilted gears, without the need for dedicated cutter production. This dramatically shortens the lead time for prototypes and accelerates the development speed.
Do you have any of these concerns? - I want to make gears with special specifications, but I can't wait for the lead time for tool production. - The quantity for prototypes is small, so the investment cost for dedicated tools is not justified. - I have a special shape in mind for mass production, but I want to quickly conduct practical evaluations first. Our "Special Gear Prototyping" service solves these issues. ■1. Achieving overwhelming short lead times without dedicated tools Typically, producing special gears requires the creation of dedicated hob cutters or form cutters, resulting in long lead times. Our company reduces the tool production period through a unique processing program using general-purpose tools. We respond flexibly and quickly to design changes, contributing to improved development speed. ■2. Optimal method selection based on quantity For small to medium production runs, such as prototypes, we compress costs and lead times without dedicated tools. On the other hand, for larger quantities, we can internally produce dedicated special hob cutters to enhance productivity. ■3. Flexibility without the constraints of dedicated gear machines Since there is no cutter buildup like in hob cutting, we can ensure the effective tooth length as per the drawings. *For more details, please download the PDF or feel free to contact us.
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basic information
＼Basic Specifications (Production Flow)／ Processing Method: Tool-less processing using 5-axis composite machining, wire cutting, etc. Supported Shapes: Special tooth shapes (high teeth, lateral displacement teeth, etc.) Materials: Metal, resin (capable of handling difficult-to-machine materials) Surface Roughness: Capable of achieving tooth surface roughness Ra 0.4 or lower
Price range
Delivery Time
Applications/Examples of results
＼Main Use Cases／ - Prototype gears for development projects with tight deadlines - Gear components in small quantities and various types to minimize investment in dedicated tools - Machining prototypes of resin gears before mold production (for strength and functionality evaluation)
Company information
■Masterpiece The parts we manufacture upon request serve as a bridge connecting our customers and us. While ensuring the precision of drawings and data, we strive to create beautiful prototype parts that will impress our customers. ■Commitment We provide high-quality services on both hard and soft fronts to ensure your satisfaction in terms of delivery time, precision, and price. ■Reliance The trust established between us and our customers through meeting their needs is our greatest asset. We will continually listen to our customers' voices and work to expand our services to meet their demands.
![[Prototype Case of Gears] Hollowing Process of Resin Composite Gears](https://image.mono.ipros.com/public/product/image/ca6/2000236154/IPROS8871980651626037882.JPG?w=280&h=280)
![[Customer Survey] Umehara Model Plastic Prototype Quick Response](https://image.mono.ipros.com/public/product/image/13d/2000447547/IPROS94625815071742944150.png?w=280&h=280)
