Lead wire processing case: It was done manually, and we were troubled by scratches on the core wire.

This is a case where we received a request from a client who was having trouble with multiple instances of damaged or broken core wires due to processing lead wires in-house.

At Pearcom, we process lead wires used for component assembly in-house, performing tasks such as measuring, cutting, stripping, pre-soldering, and crimping. We have equipment like lead wire processing machines, and a large number of knowledgeable veteran staff members. This time, we would like to introduce a case from a company that was troubled by damaged or broken core wires due to in-house processing of lead wires. [Challenge] The company was facing issues with damaged core wires and multiple breakages due to in-house processing of lead wires. [Proposal] We proposed that instead of manual processing, we could set the blades for each wire diameter using machines, and with 60 skilled technicians available, we could handle the task effectively. [Resolution] Since the condition of copper wire changes with humidity and temperature, we managed the room temperature according to the situation and made precise blade settings for the copper wire. We optimized the stripping blade's engagement. This allowed us to allocate time spent on production to other value-added tasks, making the process easier and resulting in a defect rate of zero, which was greatly appreciated.

Processing Contract