Lead wire processing case: There were no companies willing to take on the work that had been outsourced.
We had requested an external company to cut it to 300mm using a length measurement, but we were in trouble as there were no companies willing to take on the job, which led to this request to our company.
At Pearcom, we process lead wires used for component assembly in-house, performing tasks such as measuring, cutting, stripping, pre-soldering, and crimping. We have equipment like lead wire processing machines and a number of knowledgeable veteran staff members. This time, we would like to introduce a case of a company that was in trouble because they had outsourced the cutting of lead wires to a length of 300mm, but there were no companies willing to take on the job. [Challenge] They had outsourced the cutting of lead wires to a length of 300mm, but the company that was handling it went out of business. [Proposal] We suggested that the customer send us a sample to evaluate the quality and processing techniques before deciding whether to proceed with the cutting of lead wires to a length of 300mm. [Resolution] We confirmed that we would always send a sample to check for quality issues, and the customer was pleased with the processing quality and our responsiveness of the delivered lead wires. Additionally, they were very happy that the delivery time, which had previously taken about three weeks, was reduced to two weeks.
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basic information
【Processing Methods for Lead Wires at the Tip】 ■ Cut straight (only cutting) ■ Stripping ■ Twisting the stripped section ■ Twisting the stripped section and pre-soldering ■ Semi-stripping ■ Semi-stripping (with twisting) * We also accept crimp terminals and connector insertion. * In addition to specifying total length and strip length, please feel free to consult us about requests such as "I want 1 bundle = 500 pieces" or "I want vacuum packing."
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Applications/Examples of results
Measuring, cutting, stripping, pre-soldering, crimping, etc.
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Our company manufactures the electronic circuits that are the heart of leakage circuit breakers. Leakage circuit breakers are products that "directly protect the property and lives of others." Therefore, among millions to tens of millions of units, even a single defect is unacceptable. Since our founding, we have focused on manual work with the belief of "let's create something that will definitely work even after 50 years." Please feel free to contact us if you have any requests.





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