Modification for additional vehicle models on the automobile assembly line | Comprehensive contracting for manufacturing and production lines
Establishing through "alignment" that goes beyond the specifications. Continuous line modifications through 3D verification.
Termix is a line builder that specializes in constructing and modifying advanced production and manufacturing lines both domestically and internationally. In particular, it excels in turnkey solutions that comprehensively handle design, manufacturing, and construction for modification projects with many constraints, such as adding new vehicle models to existing assembly lines.
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Our Strength: On-Site Capability to "Establish" Specifications ■ Advanced 3D Verification: We conduct thorough motion simulations using 3D data on multi-product production lines with electric actuators such as IAI robot cylinders. We resolve stroke limitations and interference issues at the design stage. ■ Win-Win Alignment: We view specifications not merely as "instructions" but as a "starting point," collaboratively developing optimal solutions with our customers that accommodate on-site space constraints and operational aspects. ■ Reliable Completion Capability: We flexibly respond to project acceleration and unexpected changes, completing new model adaptations without halting production. We address the pressing challenges faced by production engineers, such as "the actual machine cannot be established according to the specifications" and "wanting to effectively utilize existing equipment at overseas locations," through meticulous design verification and consensus building.
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【Case Study】 ■Malaysia: Addition of New Vehicle Models to Automotive Assembly Line (Turnkey Modification Project) • Project Overview: A comprehensive contract for equipment modifications to add one new vehicle model to an existing line that is currently operating three models. • Challenges Faced: It was discovered that the initial specifications would not work physically due to stroke interference with the IAI robot cylinder and insufficient space for small parts staging. • Thermix's Response: 1. 3D Data for Posture Verification: Confirmed feasibility digitally before actual production and proposed specific alternatives. 2. Thorough Consensus Building: Prevented rework in later processes through a "decide by consensus" process that delved into operational aspects. 3. Flexible Progress Management: Maintained deadlines and quality even under changes in plans by sharing priorities. • Results: Successfully completed the addition of vehicle models while maintaining the operation of the existing line. Received high praise as "equipment that can be used with peace of mind."
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We, Thermix, a top-tier production line builder with proven expertise, handles automation and line construction for production equipment across diverse fields including automobiles and automotive parts, aircraft bodies, and industrial machinery. We provide full turnkey solutions from concept and specification review through design, manufacturing, installation, commissioning, and maintenance, ensuring reliable mass production launch. Leveraging our production technology expertise, we organize and visualize the current state, including process feasibility, integration with existing equipment, and safety. Utilizing industrial robots, image processing, conveyance/inter-process transfer, and material handling, we propose realistic automation roadmaps without unnecessary strain. We address challenges like “We want to reduce staffing on lines that can't be stopped” or “Equipment investment decisions are difficult,” accompanying you from small-scale PoCs to full-scale deployment with our project management expertise. Leveraging our domestic and international launch experience, we collaborate to create the optimal production line.
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