Aircraft Production Line Automation & DX | Thermix | High Precision & Consistent System
A super-large work of 30m is positioned with an accuracy of ±0.13mm. A line builder that "gets it done" from conception to maintenance.
We provide "full turnkey" automation solutions that consistently handle everything from specification planning to maintenance for all manufacturing sites facing severe labor shortages and high precision requirements. Thermix is a high-value line builder that combines mass production technology cultivated in the automotive industry with the ultra-high precision technology demanded by the aerospace industry. The most notable feature is our advanced control and integration capabilities, which allow for the positioning and transportation of ultra-large workpieces up to 30 meters in length with a high precision of ±0.13mm. By synchronizing multiple transport units arranged in a distributed configuration using servo motors and managing the phase difference between units within 0.01mm through our unique control technology, we achieve high-precision transport as a single entity while minimizing structural burdens. We think together with our customers about "what they truly want to achieve," offering flexible proposals that are not constrained by industry norms, and maintaining a commitment to "see it through" even with challenging issues, strongly supporting your productivity improvement.
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basic information
• Automation Solutions for Aircraft ◦ Production equipment that leverages the knowledge gained from the aircraft and automotive industries to "establish processes" and "operate stably." ◦ As a robot system integrator (SIer), we also support expansions to existing equipment and dispatch of supervisors (SV) for overseas projects. ◦ Utilizing 3D simulation and data utilization, we construct the optimal line that is "aligned with the objectives" from the conceptual stage.
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【Case Study】 • Aircraft: 787 Wing Transport and Positioning Equipment ◦ Needs: To transport and position an oversized workpiece (front spar and rear spar) of approximately 30 meters with an accuracy of ±0.13mm. ◦ Approach: Proposed a concept to distribute the transport units across 15 locations instead of a single integrated structure. Each unit is synchronized and controlled by servo motors, keeping phase deviation within 0.01mm. ◦ Result: Achieved ultra-high precision positioning over a wide range while minimizing the load on the workpiece.
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Company information
We, Thermix, a top-tier production line builder with proven expertise, handles automation and line construction for production equipment across diverse fields including automobiles and automotive parts, aircraft bodies, and industrial machinery. We provide full turnkey solutions from concept and specification review through design, manufacturing, installation, commissioning, and maintenance, ensuring reliable mass production launch. Leveraging our production technology expertise, we organize and visualize the current state, including process feasibility, integration with existing equipment, and safety. Utilizing industrial robots, image processing, conveyance/inter-process transfer, and material handling, we propose realistic automation roadmaps without unnecessary strain. We address challenges like “We want to reduce staffing on lines that can't be stopped” or “Equipment investment decisions are difficult,” accompanying you from small-scale PoCs to full-scale deployment with our project management expertise. Leveraging our domestic and international launch experience, we collaborate to create the optimal production line.
