Shaft Appearance Inspection Device | Automatic Detection of Defects in Glossy and Mirror-Finished Workpieces
Stabilizing shaft appearance inspection by reducing variability in visual inspection.
The appearance inspection device "DDSPR1000" is an automatic inspection system that detects surface scratches, dents, and dirt on shaft products. Many sites still conduct visual inspections of shaft products. However, visual inspections have challenges such as: - Different judgments by inspectors - Variations in judgment based on working hours or physical condition - The possibility of missing fine scratches The DDSPR series can detect scratches, dents, and dirt on shaft surfaces through image processing, enabling stable inspections based on consistent criteria. By introducing it as an aid to visual inspections or as an automation device, it contributes to: - Reducing variability in inspection judgments - Stabilizing the inspection process - Reducing the burden of inspection work Additionally, we can accept sample work for shooting trials. Please feel free to consult us. 【Features】 ■ Supports appearance inspection of glossy and mirror-reflective workpieces, which were difficult with conventional image inspection ■ High-speed inspection with an inspection time of about 15 seconds ■ Capable of handling workpieces with flat surfaces, not limited to shafts
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basic information
■Dimensions: WED: 1200×1600×800mm ■Weight: Approximately 200kg ■Power Supply: AC100V±10% 50/60Hz ■Power Consumption: Below 5KVA ■Rod Length, Outer Diameter: Approximately 600–1000mm φ30–70mm ■Minimum Recognizable Size of Scratches and Dents: Less than 0.2mm ■Recognition Accuracy: Over 99% ■Estimated Lifespan: Over 5 years *For more details, please refer to the PDF document or feel free to contact us.
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Applications/Examples of results
■ Appearance inspection of the shaft (scratches, dents, dirt) ■ Measurement of the shaft length
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Company information
Founded in December 1937 in Handa City, Aichi Prefecture, we began manufacturing hydraulic cylinders for industrial vehicles in 1956 and have continued to be loved by major industrial vehicle manufacturers. In January 2019, we announced an inspection device that made it possible to inspect scratches on glossy surfaces, which was previously considered impossible. Since then, we have received numerous inquiries from finished product manufacturers.
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