Transform existing machines into IoT with cameras! Visualize operational status in real-time without the need for equipment modifications.
SOFIXCAN Ω Eye (Omega Eye) is an IoT solution that can digitize operational status simply by installing cameras on existing equipment and machinery. It automatically reads various display information such as analog meters, digital meters, indicator lights, and text displays using image recognition technology, allowing for CSV output and integration with BI tools. Since no modifications to the equipment itself are required, it can be safely implemented even with older facilities. The camera recognition settings can be completed in three mouse-operated steps, requiring no specialized knowledge. It also supports remote monitoring from PCs and smartphones, with email notifications available in case of alarms. It is compatible with data integration with external systems such as MotionBoard, MTConnect, and i-Reporter, making it an optimal product for promoting DX and visualization throughout the factory. A free trial version is also available. For more details, please download the materials from the PDF download.
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【Software】Recognition points: 20 locations / Recognition interval: 1 second to 3600 seconds / Recognition data storage period: unlimited / Image storage: 3 days (72 hours) on the main unit, user-specified for data accumulation PC / Storage capacity: up to 30GB in 24 hours 【Recognition targets】Analog meters, digital meters (7-segment), linear meters, warning lights (on/off), alphanumeric characters 【Camera options】Standard USB camera, industrial GigE camera (interchangeable lens), Capture unit (D-sub 15pin/HDMI video signal input) 【External integration】MotionBoard, SLMP, FIELD system, MTConnect, i-Reporter
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【Case Study: Monitoring Operation of 16 Spinning Machines in a Textile Factory】 We installed Omega Eye on the indicator lights of 16 spinning machines to automatically determine the on/off status through fixed-point photography. A system was established to centrally manage the operational status in real-time using a Gantt chart displayed on a large screen. Previously, operators had to regularly patrol the factory and manually record operational data, which posed risks of human error and record omissions leading to production shortages and delivery delays. After the introduction of Omega Eye, we successfully reduced patrol work significantly and enabled analysis and improvement activities through the accumulation of operational data. Since it is an external installation method, there are no subscription costs, leading to substantial cost improvements. We plan to add more units in the future. 【Other Applications】 It can be widely utilized in challenging environments where equipment modifications are difficult, such as monitoring control panels of machine tools, automatic logging of meters for boilers and air conditioning systems, remote reading of instruments in clean rooms, and promoting digital transformation (DX) through IoT for aging equipment.
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Certified as a Smart SME Supporter Cosmo Summit has been certified by the Ministry of Economy, Trade and Industry as a "Smart SME Supporter," an information processing support organization that assists small and medium-sized enterprises in enhancing their productivity through IT implementation. IT Implementation Subsidy Cosmo Summit is a support provider for the IT Implementation Subsidy 2023. We will help you introduce IT tools that meet your challenges while keeping your costs down. We provide full support from product proposals to subsidy applications. We analyze the challenges faced by our customers and uncover potential needs, proposing optimal hardware and software solutions. We integrate comprehensive systems along with communication networks. We offer total services from planning proposals to design, development, and follow-up after operation.
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