Improving painting quality and efficiency with robot-based metal surface treatment!
In the automotive industry’s painting process, proper treatment of metal surfaces is essential to enhance the adhesion and durability of coatings. In particular, the pre-treatment before painting is a crucial step that affects the quality of the finish. Inadequate surface treatment can lead to peeling or corrosion of the coating, potentially shortening the product's lifespan. Our metal surface treatment and blast robot cleaning system achieves uniform metal surface treatment through collaborative robots, contributing to improved painting quality. 【Application Scenarios】 - Pre-treatment for automotive parts painting - Blast treatment of vehicle frames - Cleaning of screws and molds 【Benefits of Implementation】 - Improved painting quality - Enhanced work efficiency - Savings on blasting materials
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【Features】 - Consistent metal surface treatment using collaborative robots - Option to select metal surface treatment machines and screw/mold cleaning machines - Surface improvement technology with two-stage blasting - Ultra-low pressure blasting possible from 0.3 bar - Wear reduction through blasting media recycling 【Our Strengths】 We are a robot SIer that creates "smart factories" and other systems using robot and AI technology. Leveraging our long-standing achievements as a manufacturer of cable and wire production and inspection equipment, along with our extensive experience as a robot system integrator, we propose optimal systems tailored to our customers' needs. We own 30 robots from companies such as Kawasaki Heavy Industries, Yaskawa Electric, Mitsubishi Electric, Denso Wave, Yamaha, ABB, and FANUC, which accelerates the verification of core technologies and the development of robot and AI systems.
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Application: Automation of metal surface treatment and mold cleaning.
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In 2002, we were established as a manufacturer of cable, wire, tube, and seat manufacturing and inspection equipment. Our products, including a twisting machine equipped with an HCI-type tension feedback control system (patented) and a magnetic bearing twisting machine (patented), as well as a winding device with auto traverse, have received positive feedback. In 2008, we started a robot system integrator business to manufacture robot systems, delivering our first unit in 2009. In 2017, we began developing systems for image recognition → inspection process AI, reinforcement learning → production technology AI, and natural language processing → communication AI, delivering our first inspection process AI system in 2018. In 2018, we opened the HCI ROBOT CENTER within the Izumi-Otsu Chamber of Commerce in front of Izumi-Otsu Station, aimed at promoting robot systems and providing special education on robot safety. In 2020, we established the HCI ROBOT・AI LAB, the largest development base in Japan owned by a robot SIer, in the commercial facility Arza Town directly connected to Izumi-Otsu Station. We own 30 robots from companies such as Kawasaki Heavy Industries, Yaskawa Electric, Mitsubishi Electric, Denso Wave, Yamaha, ABB, and FANUC, accelerating the verification of elemental technologies and the development of robot and AI systems.
