An automated manufacturing system equipped with AI to improve the wiring reliability of railway vehicles.
In the railway industry, the reliability of vehicle wiring is extremely important for safety and stable operations. In harsh environments exposed to vibrations and temperature changes, poor connections or wire breaks can lead to serious accidents. Our multi-core wire harness automatic manufacturing robot system automatically performs cable cutting, insulation stripping, terminal crimping, and wire forming, achieving high-quality harness manufacturing. It is also equipped with AI-based automatic judgment functions, contributing to further quality improvement. 【Usage Scenarios】 - Manufacturing of railway vehicles - Maintenance and inspection of railway infrastructure - Wiring of signal systems 【Benefits of Implementation】 - Improved vehicle safety and reliability through enhanced wiring quality - Reduced work time and cost savings through automation of the manufacturing process - Reduction of defective products through AI inspection functions
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【Features】 - Automatic processing of multi-core cables (cutting, outer skin stripping, wire forming, terminal crimping) - Automatic product judgment function using AI - High reliability with Mitsubishi Electric robots - Compatibility with various cable sizes - Optional inspection AI system and discharge function 【Our Strengths】 - Extensive track record as a manufacturer of cable and wire manufacturing and inspection equipment - High technical capabilities as a robot system integrator - System development capabilities utilizing AI technology - Compatibility with robots from various manufacturers - Comprehensive support system from consulting to system construction
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In 2002, we were established as a manufacturer of cable, wire, tube, and seat manufacturing and inspection equipment. Our products, including a twisting machine equipped with an HCI-type tension feedback control system (patented) and a magnetic bearing twisting machine (patented), as well as a winding device with auto traverse, have received positive feedback. In 2008, we started a robot system integrator business to manufacture robot systems, delivering our first unit in 2009. In 2017, we began developing systems for image recognition → inspection process AI, reinforcement learning → production technology AI, and natural language processing → communication AI, delivering our first inspection process AI system in 2018. In 2018, we opened the HCI ROBOT CENTER within the Izumi-Otsu Chamber of Commerce in front of Izumi-Otsu Station, aimed at promoting robot systems and providing special education on robot safety. In 2020, we established the HCI ROBOT・AI LAB, the largest development base in Japan owned by a robot SIer, in the commercial facility Arza Town directly connected to Izumi-Otsu Station. We own 30 robots from companies such as Kawasaki Heavy Industries, Yaskawa Electric, Mitsubishi Electric, Denso Wave, Yamaha, ABB, and FANUC, accelerating the verification of elemental technologies and the development of robot and AI systems.
