High-precision fluid analysis software specialized in improving the performance of planetary gears and reduction gears.
Simerics
We accurately reproduce lubricant behavior, stirring losses, temperature distribution, and cavitation, achieving performance optimization and defect prediction during the design phase.
SimericsMP+ is a fluid simulation tool for calculating the transient characteristics of various volumetric pumps, compressors, and valves. ■ High-precision reproduction of complex flows specific to planetary gears Analyzing fluid behavior that includes simultaneous rotation and revolution of multiple gears Visualizing oil agitation, splashing, and entrapment phenomena Quantifying the relationship between internal flow and torque loss ■ Anticipating "invisible challenges" related to lubrication, loss, and heat Quantitative evaluation of churning loss Oil film behavior around tooth surfaces and bearings Analysis of heat generation and cooling balance ■ Short-term evaluation with automatic meshing and dynamic analysis Automatic remeshing that follows gear rotation Significant reduction in model preparation time Rapid iteration of design changes is possible ■ Moving away from experimental dependence to optimization from the early design stage Predicting performance and losses before prototyping Analyzing the impact of design parameters (oil volume, viscosity, rotation speed) Reducing development time and costs Technical points Integrated analysis of fluid, heat, bubbles, and cavitation Handling of high-viscosity oil and multiphase flow Evaluating the effects of gear clearance and oil film thickness Stable calculations under high-speed rotation conditions
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basic information
(1) Automatic generation of calculation meshes! It is possible to automatically generate calculation meshes with simple button operations, even for complex flow paths. Additionally, for pump chambers involving rotation/volume changes, high-precision calculation meshes can be automatically generated using a dedicated mesh creation module. It is possible to automatically execute the movement/rotation/deformation of high-precision meshes without tedious tasks. (2) Fluid analysis of various gear pumps is possible! SimericsMP+ has mesh creation capabilities for various pumps, including different gear pumps, making it easy to perform calculations for a variety of pumps. It also has a mesh creation function for valves, allowing for calculations of flow paths that include valves, and coupled analysis is also possible. (3) More accurate modeling of aeration/cavitation! It includes a high-precision cavitation model, enabling the prediction of the expansion of non-condensable gases and the generation of vapor due to cavitation. (4) Calculation of free surface flow As a new feature, it is now possible to calculate free surface flow. It is also possible to analyze the oil being scooped up inside the gearbox and the oil suction from the oil pan during pump startup.
Price information
The price may vary depending on the options, so please feel free to contact us.
Price range
P6
Delivery Time
Applications/Examples of results
◆Technical Points Integrated analysis of fluid, heat, bubbles, and cavitation Handling of high-viscosity oil and multiphase flow Evaluation of gear clearance and oil film thickness effects Stable calculations under high-speed rotation conditions ◆Application Fields Reduction gears for industrial robots Compact reduction gears for collaborative robots Precision machinery and machine tools Drive systems for EVs, aerospace, and space applications High-efficiency transmission design ◆Benefits of Implementation Performance prediction in the early design stage Reduction of stirring losses and heat generation Prevention of issues due to poor lubrication Realization of lightweight and compact design
Detailed information
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[Analysis Case] Simulation of Gear Pump Self-Priming Performance [Fluid Analysis] This is a simulation of a gear pump when drawing engine oil from a car's oil pan. The calculations are performed using free surface flow (VOF).
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[Analysis Case] Automotive Lubrication System [Fluid Analysis] Coupling of Internal Gear Pump and Spool Valve
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[Analysis Case] Simulation of Automotive Lubrication System [Fluid Analysis] Coupling of External Gear Pump and Pressure Regulating Valve
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[Analysis Case] Coupling of Piston Pump and Valve [Fluid Analysis] Cross-section: Magnitude of Velocity Valve: Pressure
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[Analysis Case] Simulation of Internal Gear Pump [Fluid Analysis] Visualization of cavitation in an internal gear pump.
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[Analysis Case] Simulation of External Gear Pump [Fluid Analysis] Visualization of cavitation in the external gear pump.
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[Analysis Case] Simulation of Vane Pump [Fluid Analysis] Simulation of Cavitation in Vane Pump
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[Analysis Case] Simulation of a Swash Plate Axial Piston Pump [Fluid Analysis] Simulation of Cavitation in a Swash Plate Axial Piston Pump
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[Analysis Case] Coupling of Fuel Injection Pump and Valve [Fluid Analysis] Gas Volume Fraction
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Our company develops and sells a "Maintenance Management System" for managing and operating various plants, factories, and other facilities and assets. Currently, this system is undergoing significant evolution into one that incorporates IoT technologies, such as sensor information and input from tablet devices, as well as AI technologies like machine learning, featuring functions for failure prediction and automatic scheduling. Additionally, as part of the recent trend towards digital transformation (DX), there is a growing movement to digitize and automate manufacturing processes and research and development sites in factories to enhance operational efficiency. In line with this trend, our company provides a solution aimed at improving efficiency in research and development environments, known as the Laboratory Information Management System (LIMS), which includes features such as workflow management, data tracking, data management, data analysis, and integration of electronic lab notebooks.








