Complex shapes formed integrally with titanium MIM [Solving cutting cost and weight reduction challenges]
Pure titanium, compatible with Ti-6Al-4V. Proven results in aerospace and medical devices!
"Cost is not feasible for titanium parts when machined from solid." "I want to reduce weight, but the strength is insufficient." "The number of parts is increasing due to complex shapes." Castem's titanium MIM can solve these concerns. We support pure titanium and Ti-6Al-4V, and can create complex shapes such as screws, irregular holes, and gears in a single molding process, similar to plastic molding. We achieve high strength, lightweight, and complex three-dimensional shapes with mass production in mind. We also have a track record of producing screws for aerospace components (photo, 64Ti, Φ12), making us capable of handling applications that require reliability. ―――――――――― ■ Features of Titanium MIM ―――――――――― - Single molding of complex shapes (reducing assembly and costs) - Significant cost reduction compared to machining (during mass production) - High strength and lightweight - Also supports corrosion resistance and biocompatibility We accommodate from small lot prototypes to mass production and propose optimal plans including mold costs. There are many cases of significant cost reduction through shape optimization from the design stage. Please feel free to consult us even at the stage of "Can this shape be made using MIM?" ▼ Inquiries here https://www.castem.co.jp/contact/
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■Strengths of Castem MIM ✓ Capable of handling fine and complex shapes with a minimum wall thickness of 0.1mm ✓ Molding of screws and fine pins without machining ✓ Numerous achievements in medical, dental, food, and aerospace industries ✓ Consistent production from mold making to sintering to surface treatment ✓ Quality management certified with ISO9001 at domestic and international locations ■Low-cost molds for small lot production With our "trial molds" for up to 50 shots, MIM prototypes can be produced starting from 190,000 yen for mold costs. For more details, please feel free to contact us. https://www.castem.co.jp/contact/
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With a posture of "just half a step" without complacency, we have cultivated "lost wax precision casting" over many years. Utilizing 3D printing technology, we offer next-generation precision casting technology called "Digital Cast." We obtained a U.S. patent for "MIM (Metal Injection Molding)" in 1991. We provide optimal proposals using various technologies and thoroughly support our customers' manufacturing! We specialize in complex three-dimensional shapes in small lots of various types and carry out everything from mold making to casting, machining, and simple assembly in an integrated in-house system. We supply products to various industries, including medical devices, semiconductors, machine tools, and aerospace. "Just make it, from one piece." We can propose a wide range of manufacturing methods from prototype production of one piece to mass production. We also enable time savings in searching for various suppliers and considering consultation destinations, becoming a true total cost reduction partner by proposing reductions in management costs related to consideration time and product costs. More than half a century ago, Castem began its casting business by handcrafting machine tools. Today, we have become a leading company in Japan for manufacturing general industrial components using lost wax casting and are also engaged in the production of micro lenses and micro needles using the world's highest precision 3D light shaping technology.
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