No drawings needed! The latest molds are revived from actual products and old molds through "reverse engineering."
【Service Content】 Are you facing issues like "there are no drawings from that time," "the mold manufacturer has gone out of business," or "the mold is too old to use"? At Nakagoshi Seisakusho, we offer "reverse engineering" services that can accurately measure existing product samples or old molds (including those from other companies) using 3D measuring machines, even without drawings, and transform them into 3D data to revive them as the latest blow molds! ■ Our Strengths in Reverse Engineering - Precise Restoration from Physical Objects: We can accurately digitize and manufacture molds from complex-shaped products or old molds. - Compatibility with Screw Shapes: We can reverse-calculate dimensions from items like bottle caps and reproduce perfectly fitting screw threads in the molds. - Realization from Sketches: We can create 3D data from hand-drawn concept sketches (punch drawings) and provide a complete service up to mold manufacturing. - Restoration Plus Improvement Proposals: We offer updates that enhance quality and productivity, such as changes to the latest cooling circuits and shape optimization to eliminate molding defects, rather than just making a simple copy.
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basic information
■Target Objects Existing products without drawings (samples), old molds from other companies or those that have deteriorated (such as ZAS products), hand-drawn sketches, bottle caps (screw parts), etc. ■Supported Sizes and Equipment We can accommodate large molds up to 2000×1200mm. Using a handheld probe 3D measuring machine (with a maximum measurement range of 2m), we accurately digitize complex 3D shapes. ■Processing Accuracy Utilizing the latest 5-axis control machining centers, we achieve high-precision mold manufacturing and part restoration with dimensional tolerances in the 10μm range.
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Applications/Examples of results
■Main Uses and Industries: All industries including automotive, construction machinery, and everyday goods. Ideal for cases where you might be giving up, such as "I lost the drawings" or "The mold manufacturer at that time has gone out of business!" ■Product Achievements and Problem-Solving Examples: - Restoration of screw shape from actual cap: In containers without drawings, dimensions (height, screw diameter, pitch, etc.) were measured from existing caps and reverse-engineered. The screw threads on the main body that fit perfectly were digitized into drawing data and precisely reproduced in the mold. - Modification of mold without drawings and restoration of parts: The corner parts of an old mold from another company, made without drawings, were measured from the actual product. Accurate dimensions were calculated, and new component parts were manufactured and assembled, completing the shape change without any drawings.
Detailed information
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Illustrated Explanation! Reviving Molds Without Drawings through "Reverse Engineering" "There's no drawing from that time..." "The mold manufacturer we relied on has gone out of business..." Don't give up in such desperate situations! Chuoetsu Seisakusho's "Reverse Engineering" will solve your problems! As illustrated, we have three strengths that allow us to revive and create new molds even without drawings. 1. Precise Restoration from Actual Items: We 3D scan product samples or old molds (including those from other companies or ZAS) and accurately digitize them to bring them back to life as the latest molds! 2. Support for Screw Shapes and Hand-Drawn Illustrations: We can recreate screw threads that perfectly match dimensions calculated from existing caps, or bring to life hand-drawn illustrations (punch drawings)! 3. Restoration Plus Improvement Proposals: Not just a simple copy, we also propose updates to enhance quality and productivity, such as changes to the latest cooling circuits and shape optimization to eliminate molding defects! Before you give up, please consult us about your "actual item" or "idea"! For more details, visit our service details page!
Company information
Your Consultative Partner for 3D Blow Molds—From Concept to Reality Based in Edogawa, Tokyo, Chuetsu Seisakusho Co., Ltd. is here to solve your engineering challenges. Whether you're wondering, "Can this complex hollow shape be made of plastic?" or "How can we replace metal parts with plastic to reduce weight?", we have the answers. 3 Reasons to Choose Chuetsu Seisakusho: 1. Unrivaled 3D Blow Molding Technology From complex automotive air ducts to daily-use bottles, we design and manufacture molds that directly contribute to your product's weight reduction and cost savings. 2. Upstream Proposals to Prevent Defects We don't just build exactly what is on the drawing. We offer professional VA/VE (Value Analysis/Value Engineering) proposals to optimize your product's shape and prevent mass-production issues, such as suggesting design tweaks to avoid wall thinning. 3. Crystal-Clear Explanations Powered by AI Mold engineering can be highly technical, but we make it easy to understand. Utilizing the latest AI tools, we provide visual and intuitive explanations of complex mold structures and molding processes. We welcome your inquiries, even if you only have a rough sketch or an early-stage idea. Let's make it happen together. Contact us today!


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