Harmonic Diagnosis Tool for the Oil and Gas Industry
HM-3000AI、HM-2000AI／KS-3000A、KS-2000A
Harmonic diagnostic technology for achieving predictive maintenance of electrical equipment.
In the oil and gas industry, stable operation of plant equipment is essential, and failures in electrical systems, including piping, can lead to operational shutdowns or serious accidents. Early detection of abnormalities is particularly important in piping, which is prone to corrosion and wear. Harmonic diagnostic tools analyze the harmonic components superimposed on the power current of electrical equipment, allowing for non-destructive diagnosis of the equipment's degradation state and preventing failures before they occur. 【Use Cases】 - Diagnosis of electrical equipment including piping within the plant - Abnormality detection in rotating machines such as pumps and motors - Degradation diagnosis of electrical equipment such as transformers and circuit breakers 【Benefits of Implementation】 - Cost reduction through planned maintenance of equipment - Reduced risk of operational shutdowns due to accidental failures - Improved safety and realization of stable plant operations
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basic information
【Features】 - Non-contact diagnosis: Collects harmonic components from the cable section of the distribution board - Live line diagnosis: Operates in running conditions - Diagnosis possible without experts (diagnosis through AI analysis): Evaluation of diagnosis results on a five-point scale - Portable and easy to carry - Realization of predictive maintenance: Graphs diagnosis results for trend management, enabling deterioration prediction 【Our Strengths】 Since our establishment, we have consistently developed measurement and control systems, and with the technical expertise we have cultivated over many years, we always propose systems that satisfy our customers.
Price information
KS-3000A: Dedicated to AC motors, starting at 6 million yen KS-2000A: Universal type for AC/DC and others, starting at 12.6 million yen HM-3000A: Successor to KS-3000A, 4 million yen HM-3000AI: Successor to KS-3000A with AI functionality (Scheduled for release in December 2026: 6 million yen) HM-2000A: Successor to KS-2000A (Scheduled for sale in October 2026: 7 million yen) HM-2000AI: Successor to KS-2000A with AI functionality (Scheduled for release in March 2027: 9 million yen)
Price range
P6
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Applications/Examples of results
【Equipment Subject to Diagnosis】 1. AC Motors: Motor section, Load section, Inverter section 2. DC Motors: Motor section, Load section, Inverter section 3. Power Transformers: Molded transformers, Oil-filled transformers 4. Power Capacitors: Power factor correction capacitors 5. Generators: Diesel engines and turbines of prime movers 6. Uninterruptible Power Supply (UPS) 【Japan Mechatron's Harmonic Diagnostic Device has received high praise.】 - 2005 Minister of Education, Culture, Sports, Science and Technology Award for Science and Technology (Technical Division) - 29th Invention Award from the Japan Invention Association (Yamaguchi Invention Achievement Award) - 2003 Kyoto City Small Business Support Center Oscar Award - 2003 Japan Plant Maintenance Association Excellent Product Award
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Company information
Since our establishment, we have consistently engaged in the development of measurement and control systems, and with the technical expertise we have cultivated over many years, we will always propose systems that satisfy our customers.
