Ball cleaning (Ball-type heat exchanger automatic cleaning device (XAC))
Frontier Technology XAC
It is a device that continuously cleans the inside of the heat exchanger tubes with a sponge ball. How about it for "energy-saving" measures?
By regularly passing a sponge ball through the small tubes of a shell-and-tube heat exchanger, continuous physical cleaning is achieved. The dedicated sponge ball cleans the inside of the heat exchanger tubes physically during operation every day, eliminating the need for regular cleaning. When the heat exchanger is always clean, there are several benefits: ◎ Prevention of efficiency decline due to dirt → Significant energy savings are possible. ◎ No need for regular cleaning → Maintenance costs can be reduced. ◎ Only the replacement of the natural rubber sponge ball is necessary → The running costs are minimal and non-chemical.
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basic information
◆Features, Key Points!◆ - Reduces energy and maintenance costs, recovering installation costs in about 1 to 3 years - Reliable cleaning effect through continuous physical cleaning with sponge balls - Maintenance requires only the replacement of sponge balls - Compact design, does not require a specific installation location - Minimizes energy consumption, reduces maintenance costs, and extends equipment lifespan - Capable of cleaning multiple heat exchangers with a single cleaning device
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Applications/Examples of results
◆Turbo Refrigeration Machine → Suitable for 24-hour operating facilities such as clean rooms. ◆Absorption Chiller → We have numerous achievements in large commercial facilities. ◆Refrigeration Machine Utilizing River Water → Essential for utilizing untapped energy sources such as river water. ◆Turbo Compressor → Keeps intercoolers and aftercoolers clean. ◆Condenser for Power Generation Equipment → Improves power generation efficiency.
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The costs of electricity and gas for air conditioning have become a significant issue that cannot be ignored. No matter how efficient a refrigeration unit is, if the heat exchanger is dirty, its performance can be halved. Even with regular brush cleaning, it may remain dirty for most of the operating period, leading to increased maintenance costs. For those who have not encountered a method to "keep the heat exchanger clean," I hope to introduce a way to maintain the heat exchanger in a clean state without incurring high costs for water treatment, without needing to perform brush cleaning once a year, or chemical cleaning every few years.