Case study of cost reduction through the introduction of an unmanned system "robot packaging line."
Robot packaging line
This is a combined line for container packing (small work) and cardboard box packing (medium work).
The robot will not only place the workpieces without gaps but will also supply the intermediate plates using the robot. Due to the cycle time constraints, the hand design allows for multiple workpieces to be grasped simultaneously. (Each robot can accommodate 7 different types with interchangeable fixtures.) The cycle time of this system is 2 to 4 seconds.
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For example... ■ Cycle time is 2 to 4 seconds ◆ The introduction cost of the robot packing line is 41,000,000 yen ◆ Successfully reduced the workforce by 6 workers ・ Cardboard supply, assembly, insole supply ⇒ 1 person ・ Plastic container supply, assembly, insole supply ⇒ 1 person ・ Inserting products into cardboard boxes ⇒ 1 person ・ Inserting products into plastic containers ⇒ 1 person ・ Sealing and collection ⇒ 1 person ・ Printing and label sticking ⇒ 1 person ◆ Labor cost per person is 250,000 yen/month ≪Effects≫ ● Reduction of 6 workers with the introduction of the robot packing line. ● In 2 years and 4 months, the reduction in labor costs will exceed the investment amount for the robot packing line. (41,000,000 yen ÷ 18,000,000 yen = 2.3 years) ● If the robot packing line is used for 10 years, there will be a cost reduction of 139,000,000 yen in labor costs, even after deducting the introduction cost. ◎ For more detailed information, please refer to the catalog or contact us directly.
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Applications/Examples of results
【Purpose】 Combined line for container packing and cardboard box packing.
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Our company is a FA engineering firm focused on automation through robotics. We are a group of professional engineers responsible for production technology engineering, mechanical design (from basic design to detailed design), electrical control, assembly, and on-site installation and adjustment. By covering all total technologies related to FA in-house, we guarantee excellent engineering proposals and after-sales service.