It is possible to predict defects during press molding and casting, as well as deformation and residual stress state during welding and heat treatment.
ESI's metal processing solutions enable the prediction of defects during pressing and casting, as well as the prediction of deformation and residual stress states during welding and heat treatment. In the welding of pressed parts, even higher precision analysis is possible through the coupling of pressing simulation and welding simulation. ■ Webinar Title: Innovations in Simulation Technology for the Future of Manufacturing Virtual simulation technology supporting the automotive, aerospace, and heavy machinery industries Overview: We will introduce the latest information on virtual simulation technology and virtual prototyping in a series format. With ESI Group's technology, it is possible to shorten development time, reduce prototypes, optimize designs, improve manufacturing processes, and enhance safety and performance. Release Date: September 23, 2024 *For more details, please refer to the PDF document or feel free to contact us.
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**Features** - Supports various casting methods, from large cast components to electronic device housings. - Efficiently conducts a series of simulations from the filling, cooling, to solidification of molten metal in the casting process, significantly aiding in the determination of appropriate casting plans. - Software capable of evaluating a series of casting processes such as filling and solidification, with excellent shape reproducibility of finite element meshes, allowing for internal quality assessments of products, including gas porosity and crystal growth predictions. - By analyzing with FEM, it is possible to predict product deformation due to thermal stress. **Other Features** - Examples of casting process simulations include gravity casting, sand casting, low-pressure and high-pressure die casting, tilt casting, and thixocasting. - Shrinkage cavities, gas porosity - Insufficient filling, cold shuts - Air entrapment - Optimization of overflow - Optimization of runner shape and pouring position - Examples of thermal stress analysis simulations during the filling and solidification process include: - Deformation amount and final deformation shape - Residual stress - Hot cracks, fractures, and mold life - For more details, please contact us.
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【Applicable Fields】 ■Automobiles ■Aircraft ■Vehicles ■Production Machinery ■Power Plants ■Home Appliances - Castable Methods for Analysis Gravity casting, sand casting, tilt casting, low-pressure die casting, high-pressure die casting, thixocasting compatible Prediction of flow, solidification, and defects
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ESI Group is a leading company in "virtual prototyping," providing innovative solutions and services focused on "materials physics." We have developed unique solutions that enable the replacement of physical prototypes and experiments with virtual design, manufacturing, assembly, testing, and evaluation. Leveraging today's cutting-edge technology, ESI's virtual prototyping addresses performance evaluation throughout the product lifecycle, from the start of use to the end of life, proposing a broader concept: Product Performance Lifecycle (TM). This is achieved by creating a Hybrid Twin (TM) that utilizes simulation, physics, and data analysis, allowing for smarter product development, maintaining a connection with the actual product, and enabling performance predictions and maintenance timing throughout the product's usage period.
