Rubber extrusion products, rubber cords, round cords, square cords, trapezoidal cords, design and manufacturing services.
Extruded products rubber cord design and manufacturing services
Rubber extrusion product design and manufacturing service. We can create the desired cross-sectional shape with rubber cords. Materials: silicone rubber, EPDM rubber, and others.
Manufacturer of rubber press products, extruded products, and various other processed goods. This is an introduction to Kimoto Rubber Industry's "Extruded Products Rubber Cord Design and Manufacturing Service." Features: - We can manufacture cord-shaped rubber and rubber sponge using an extruder. - Extruded products, often used as cushioning materials, joint materials, and sealing materials, can be made in various cross-sectional shapes. - Custom shapes can also be produced. - Rubber cords can be cut to your desired length using the latest cutting machines. - During cutting, text insertion and marking can be done using inkjet printing. - Vulcanized joints can be made into ring shapes using a joint press. Products: Rubber sponge cords, butyl seals, joint rubber, cable protectors, round rubber cords, square rubber cords, tube rubber, square tube rubber, custom-shaped rubber cords. For more details, please download the catalog or contact us.
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basic information
What is extrusion molding? Extrusion molding involves feeding material into an extruder and shaping it through a die, similar to how "tokoroten" (a Japanese gelatinous food) is made. It is a manufacturing method suitable for producing long objects with the same cross-section. We handle cord-like rubber, rubber sponge, and resin materials. These are often used as cushioning materials, joint materials, and sealing materials, and we offer a variety of materials and cross-sectional shapes. It is also possible to manufacture custom shapes upon request, so please contact us directly for inquiries. Advantages: - A manufacturing method suitable for long objects with the same cross-section - Lower die costs compared to press molding - Abundant standard shapes Disadvantages: - Complex shapes with the same cross-section are difficult to mold - Precision is not as high as with press molding Regarding product consideration and quotes: If you are considering extrusion products, please provide the following specifications: - Application - Load on the rubber - Material and hardness - Drawings - Quantity * If you do not have a drawing, a hand-drawn sketch with detailed dimensions is acceptable. If you have any questions, please feel free to contact us.
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Applications/Examples of results
Examples of products made by extrusion molding: car stoppers, corner guards, butyl seals (unsulfurized butyl), cable protectors, rubber sponge cords, Neolon (cord-shaped CR sponge), Suncolor (high-performance sponge), rubber cords (joint rubber), sealing materials and rubber rings, car stoppers, cushioning materials, protective materials.
Detailed information
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What is butyl seal? It is a sealing material primarily made of butyl rubber and formed through extrusion. It possesses the elasticity of vulcanized rubber and the plasticity of putty-like sealing materials, allowing it to adhere to objects of any shape and become completely waterproof. Additionally, it excels in chemical resistance and weather resistance, making it suitable for use in various fields. Shapes: rectangular, round, sheet, rectangular with sponge, round with sponge Sizes: Rectangular: thickness 1mm × width 10mm and up Round: from φ3 *For detailed dimensions, please contact us directly. *For orders under 500 meters, please consult us separately.
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What is rubber sponge cord? It is a cord-shaped rubber sponge made from foamed rubber. It is widely used in automotive, motorcycle, railway vehicles, ships, aircraft components, as well as in OA equipment, home appliances, and construction sealants and cushioning materials. We also offer options such as adhesive tape and cutting to specified lengths. If you are considering rubber sponge cords in shapes or specified colors not listed here, or with high resilience, flame retardancy, ultra-softness, or corrosion-resistant formulations, please contact us directly. Advantages - Used as a sealing material due to independent foaming. - More resistant to flattening than resin sponge. - Excellent cushioning properties. - Available in a wide range of sizes. Disadvantages - More prone to flattening compared to rubber. - Has a tendency to retain a coil shape. - Silicone sponge and fluorine rubber sponge are expensive.
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Large Rubber Products: It is possible to mold large products using a heat press machine measuring 2m x 2m. Large mats and other items can be formed using a press machine with a heat plate of 900W x 1800L. Rubber Cord Joints: Cord products can be vulcanized and bonded using a joint press. Rubber Cord Manufacturing: Rubber cords can be produced using an extruder (automatic vulcanization). Rubber Prototyping: It is possible to create the desired shape from rubber sheets through cutting and bonding processes, starting from just one piece.
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