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  6. Consistent production of thermosetting resin parts and molded products 【*Molded product case study collection available】

Consistent production of thermosetting resin parts and molded products 【*Molded product case study collection available】

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last updated:Feb 09, 2017

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We will provide comprehensive support for the manufacturing of thermosetting resin parts in collaboration with partner companies, from mold design and production to molding, post-processing, heat treatment, and surface treatment!

We handle the direct pressure molding (compression molding) of thermosetting resins (thermosetting plastics) and reinforced plastic parts, as well as transfer molding and processing. We cater to your needs, from single-item molding to mass production, prototype molding and processing, and mold design and manufacturing. 【Business Activities】 - Mold design and manufacturing - Compression molding - Transfer molding - Machining - Finishing - Heat treatment (after-bake) - Varnish treatment *For more details, please contact us or refer to our catalog.

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Consistent production of thermosetting resin parts and molded products 【*Molded product case study collection available】

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**Strengths of Five One** - **Technology and Know-How** With our long-established compression molding technology and know-how in thermosetting resins, cultivated since our founding in 1973, we can quickly respond to new projects from mold design as well as the transfer of old molds. - **Specialization in Small-Batch Production** We excel in compression molding using complex "disassembly molds" that require manual work, and we have a production system specialized for small-batch, diverse production. (We accommodate small lots starting from one piece.) - **Young Talent and Technology Succession** The skills and craftsmanship of our experienced artisans are being passed down to the next generation of successors and young craftsmen, allowing for long-term relationships. *For more details, please contact us or refer to our catalog.*

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We have been engaged in the molding and processing of thermosetting resins and reinforced plastic parts in various fields, including tool holders for machining centers with a monthly production of 12,000 units, industrial equipment parts, and electrical and electronic components. In particular, we excel in direct pressure molding of thick-walled and tubular parts, as well as parts with relatively complex structures. The main molding materials include phenolic resin, epoxy resin, unsaturated polyester, diallyl phthalate resin, and reinforced plastics with various substrates (glass, cotton, paper).

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Introduction of business activities and molded products [*Collection of molded product examples available*]

Introduction of business activities and molded products [*Collection of molded product examples available*]

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Five One leverages its "three strengths": 1. Long-accumulated technology and know-how 2. Production system specialized for small-lot production 3. Successors and young craftsmen in their 20s and 30s playing a central role to engage in the small-lot, diverse production of electrical insulation parts such as electrical components, industrial machinery parts, and railway vehicle parts. Since the founding of our predecessor, Lake Light Industries, in 1973, we have been molding various products using thermosetting resins such as phenolic resin, epoxy resin, unsaturated polyester resin, and diallyl phthalate resin. Our specialty lies in compression molding using complex structures known as "disassembly molds." When molding with complex disassembly molds, it takes time for mold opening and assembly, making it difficult to maintain consistent temperature control of the molds and quality of the molded products, which requires the skills of experienced craftsmen. Recently, the aging of molding craftsmen has progressed, and there are fewer craftsmen capable of handling complex molds. Our company is committed to training successors and young craftsmen, nurturing them until they become key players capable of handling such complex molds, allowing for long-term partnerships.

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