Mold and screw wear-resistant (1800HV) and corrosion-resistant coating.
Xintech Corporation X Coat
X-Coat is an optimal coating treatment for mold components, screws for molding machines, extruders, and compounders, particularly where wear resistance is required.
Due to excellent sliding characteristics, friction resistance is minimized, and the high adhesion to the underlying metal, along with a hardness close to diamond (1800 Hv), ensures that even when metal surfaces are rubbed together without lubricant after coating, they do not wear out for a long time. The low-temperature (60-75°C) electric coating improves the wear resistance and corrosion resistance of metal surfaces, such as molds, with a thickness of 5-10 microns.
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basic information
What is X-Coat... X-Coat is a coating treatment that excels in wear resistance and has optimal sliding properties and non-stick effects, making it ideal for mold components, screws for molding machines, and extrusion machines. Characteristics: - Ultra-thin (3-15μm) chemical-electrical coating, thickness adjustment is also possible - Hardness: 1800Hv - Coating that does not discolor or fade - Excellent wear and corrosion resistance - Prevents adhesion of resin to molds - Heat resistance: -200℃ to +1000℃ Advantages: - Reduction of resin drool - Cleaning time reduced by 50-80% - Improved mixing effect of screws - Decrease in mold contamination - Enhancement of the surface condition of finished products Applications: - Screws for extrusion and injection molding machines - Adapters and metal parts in contact with high-pressure resins - Crossheads and nozzles - Molds
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Applications/Examples of results
Wire industry
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We propose the most suitable equipment for our customers in the extrusion-related technology that leads the wire, plastic, and steel industries in Europe and the United States. <<Japan's General Import Agency>> ● UNITEC... Non-adjustable core crosshead/color change system, etc. ● ZUMBACH... Various measuring instruments related to outer diameter/thickness/eccentricity/unevenness/capacitance/surface defect detection/shapes, etc. ● SABLUX... Cleaning/surface treatment machines/coating ● RANDCASTLE... Ultra-small extruders ● ROSENDAHL... Extruders/corrugators/SZ twisting machines ● BURUSTER... High-precision ohm meters ● GEFRAN... Resin pressure/position sensors ● Other products... Inkjet printers, etc.
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