We propose the optimal thermal spray materials (composition and form) and thermal spray processes according to the purpose and application.
Thermal spraying is a surface modification technology that uses a heat source to melt and spray materials such as metals, alloys, ceramics, and plastics to form high-quality coatings. 【The following functions will be enhanced】 Wear resistance, thermal insulation coating, high-temperature oxidation resistance, corrosion resistance, erosion resistance, particle adhesion The features of ICS thermal spraying technology include: - Providing optimal thermal spray materials and processes tailored to the purpose and application. - Having process capability and quality systems that meet aerospace standards, enabling high-quality and precise thermal spraying. - Allowing for integrated processing with heat treatment. ICS has a proven track record in various fields such as aircraft, generators, automobiles, and industrial machinery. We have obtained certification for a quality management system specialized for the aerospace defense industry (JISQ9100). 【Available thermal spraying methods】 - HVOF - Plasma spraying - Arc spraying - Flame spraying 【We can respond to the following requests】 - Want to extend the lifespan of parts - Want to enhance the performance of parts and reduce maintenance costs - Want to improve the adhesion resistance of parts *We have materials and information that are not available online. For more details, please refer to the PDF materials or feel free to contact us.
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basic information
【HVOF Thermal Spraying】 A method of ultra-high-speed flame spraying using a large amount of high-pressure fuel gas and oxygen. ○ Suitable for cermet spraying, achieving high density, high hardness, and high adhesion. 【Plasma Spraying】 A method that utilizes a plasma jet to melt powder materials made from metals, alloys, and various ceramics that are high melting point materials, as well as cermets that combine ceramics with metals or alloys, and then injects them onto the workpiece. ○ High freedom in the choice of spraying materials. 【Arc Spraying】 A spraying method that generates an arc by passing current through two wire electrodes at the nozzle tip of the spraying gun, causing a short circuit at the intersection of the two wires, melting the material with the heat of the arc, and atomizing the molten droplets with compressed air for spraying. ○ Spraying is possible with any metal or alloy that can be processed into wire. 【Flame Spraying】 A spraying method that uses an oxygen-acetylene flame as a heat source to melt and inject metal or alloy wires, forming a coating on the surface of the workpiece. ○ The thickness range of the sprayed coating is wide (usually about 0.1 to 5 mm).
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Applications/Examples of results
【Applications】 ○ Semiconductor components ○ Aircraft engine components ○ Gas turbine moving blades, etc.
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I.C.S. provides optimal functionality for metal components in various fields such as automotive, aerospace, electrical equipment, infrastructure, and medical as a "comprehensive heat treatment manufacturer." We work together with our customers from development to mass production through meetings, collection, cleaning, processing, inspection, and delivery, assisting in achieving results. ■ We have over 700 business partners annually! > We can accommodate short delivery times! > Prototyping is possible from just one piece! > We can also handle mass production of large lots! Additionally, we have obtained various certifications, including JISQ9100 (Aerospace Quality Management System) and ISO14001 (Environmental Management System), ensuring strict quality control and environmentally friendly business practices for the safe and secure supply of products. The technological strength of I.C.S. is born from trust. Since our founding nearly 50 years ago, we have developed alongside our customers. Please feel free to consult us about any characteristics or functions that may not meet your current needs. We also offer online consultations. Our company has gained trust not only from the six prefectures of Kanto but also from partners in Tohoku, Chubu, and Kinki regions across the country.