Precision Universal Automatic Cutting Machine Fine Cut HS-100G2 Model
Precision Universal Automatic Cutting Machine Fine Cut HS-100G2 Model
High-speed precision cutting machine / The installation of a touch panel that clarifies the status enhances compatibility with operators!
Horizontal Cutting Method This cutting method fixes the vertical position (Z-axis) of the grinding wheel at a desired height, while the table, which holds the vice, moves horizontally (Y-axis) towards the grinding wheel. (The grinding wheel is fixed, and the material to be cut moves towards the grinding wheel.) The table can also move left and right (X-axis), making it applicable for cutting parallel samples and long plates, allowing for stable and precise cutting of various shapes. However, it is not suitable for angled cuts. Features 1. Numerical setting of automatic forward and backward feeding via a touch panel. 2. Enhanced error display function to check error ranges during settings. 3. Strengthened alarm function that displays the cause of issues on the touch panel during malfunctions. 4. Improved maintenance accessibility for various components, with enhanced safety measures on the software side. 5. Equipped with an oil-free spindle featuring an original mechanism, achieving significant improvements in rigidity and durability, along with free maintenance, and standard installation of a 2.2KW motor. 6. Strengthened safety specifications, standard equipment includes electromagnetic lock-type interlocks, emergency stop buttons, and operation readiness buttons.
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Specifications Standard cutting capacity: Pipe material 45mm, solid material 40mm, sheet material 20mm x 75mm Effective use of grinding wheel: 60.0mm / 230mm when mounted, 47.5mm / 205mm when mounted Work table movement X・Y: Left and right 110mm (manual), cutting direction 240mm (when operated with front handle) Spindle movement Z: Up and down 125mm (when operated with front handle) Automatic cutting/return speed: 4–300mm/min, 800mm/min (constant) Cutting wheel diameter: Standard 230mm, 205mm / 25.4mm, special specification 255mm / 31.75mm Grinding wheel flange diameter: Standard 110mm (90mm special included) Spindle diameter / rotation speed: 25.4mm / 3000rpm Spindle power: AC 200V, 3-phase, 2P, 2.2kW Coolant pump / tank: AC 200V, 3-phase / 40W / 60 liters Automatic cutting motor: DC 24V, pulse motor Machine size: 1100mm x 1170mm x 1560mm (width x depth x height) Machine weight: 500kg Electrical capacity: 3.0kVA
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Applications/Examples of results
【Target Materials for Cutting】 Various heat-treated products, steel, high-speed steel, cemented carbide, ceramics, ferrite, tungsten, molybdenum, stainless steel, titanium, Inconel, glass, quartz, sapphire glass, alumina-based sintered materials, glass epoxy, silicon, hard resin, Bakelite, carbon fiber, aramid fiber, FRP, phosphor bronze, Kovar, cermet, tantalum, cast iron, brass, rock, artificial bone, Co-Ni materials, non-ferrous materials, titanium alloys, cobalt alloys, aluminum alloys, magnesium alloys, nickel alloys, corrosion-resistant and heat-resistant superalloys, precious metals, nitrided steel, magnetic materials, and difficult-to-cut composite functional materials, etc.
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Company information
Heiwa Technica enhances its technical capabilities in precision cutting of difficult-to-machine materials and contributes to customer benefits by providing technical information. As a specialized manufacturer of high-speed precision cutting machines and precision cutting grinding wheels, we possess extensive know-how in precision cutting from machines to grinding wheels and boast numerous achievements. High-speed precision cutting Fine Cut enables stable and precise cutting at high speeds, even for materials that are difficult to cut, by using precision cutting grinding wheels "Tokuusutoishi" and "Naston Gold." Additionally, considering the harsh operating conditions using water-soluble grinding fluids, we maintain a high-quality production line through advanced production management, quality control, and traceability systems at our specialized factory, providing a long-life parts supply system and prompt maintenance support. Processing with extremely thin precision cutting grinding wheels (0.3mm to 1.2mm) is performed in a way that resembles grinding, allowing for a gentle effect on the workpiece without causing destructive damage, resulting in a good surface finish. We take pride in our sharp cutting ability and excellent grinding performance, enabling high-speed cutting that contributes to the reduction or elimination of secondary processing and cost savings.