CABS Rotating Body Vibration (Field Balance) Measurement, Monitoring, and Management
CABS：Compurter Aided Balancing System
It is a multi-point axis vibration and phase measurement analysis device for turbo machines/rotating bodies. It is actively used as a monitoring device to understand the overall condition of the machine, focusing on adjusting dynamic balance.
■Overview This device measures shaft vibrations of various rotating machinery, including turbines, and supports dynamic balancing adjustments. (It is applicable to turbo machinery such as steam turbines, gas turbines, blowers, pumps, as well as electric motors and generators.) It can also be utilized in operational condition monitoring systems. ■Features - Visualization of dynamic balance using modal circles (Nyquist diagrams) - Calculation of optimal balance weights based on measurement results, up to six surfaces - Compatible with long-term history management databases - Capable of incorporating anomaly detection algorithms [You can share and utilize the experiences you have cultivated!] - Push alarm transmission and integration with external systems such as cloud services are also possible ◇ The signal input circuit of the main product is equipped with an anti-aliasing filter compatible with velocity-type vibration sensors. ◇ A lineup ranging from operational management equipment using acceleration measurement to portable balancers, field balancers, and continuous monitoring is available. ◇ Applicable to low-speed/high-speed rotating machinery (export overseas: prior consultation required) ◇ Additional measurement items, various function additions, and modifications for installation specifications for manufacturing site quality control purposes are possible. ◇ There is also an anomaly detection model incorporating the Taguchi method. ◇ Torsional vibrations are also acceptable (marine applications are available). For inquiries, please contact us through the "Contact Us" link below.
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basic information
It started with the vibration measurement and dynamic balancing of turbine generators from Mitsubishi Heavy Industries. Vibration can always be a source of trouble in turbo machinery. In the case of long shafts or when strong centrifugal forces, like those from fans, are at play, the elastic forces of the shaft can disrupt dynamic balance. However, it is not possible to test every potential operating condition in advance, so we must establish patterns to achieve balance. Being able to optimize quickly during this process is a crucial factor in the field. In addition to essential items such as phase reference, rotational speed signals, and shaft vibration waveforms, we measure the vibration state and monitor dynamic balance by incorporating operating conditions like oil temperature and output. Not only can it be used for balance adjustment, but it can also be integrated into a condition monitoring system that collaborates with a long-term history management database. We offer a range of models, from portable models specialized for measuring and adjusting balance (dynamic balance) to permanent models that support quality control applications in factories and detect precursors to trouble by collecting various parameters. - I want to check vibrations at a slightly advanced level during routine inspections. - I want to monitor vibration conditions remotely. - I want to conduct quality control before shipment. - I want to monitor the overall condition of the equipment. This contributes to the preventive maintenance of various rotating bodies.
Price information
Prices may vary depending on specifications, so please feel free to contact us. Customization is also available. In addition to our lineup, we will determine specifications tailored to your needs, including response options, and propose the best price (Data Sensing Concierge Service). We will also provide information on acceleration sensor models, not just speed-type vibration sensors. We can accommodate a wide range of requests for machine condition monitoring, including additional signals beyond axial vibration. Please do not hesitate to consult us through the related links above.
Price range
P5
Delivery Time
※For made-to-order production, please use the "Contact Us" link above for pricing and related information.
Applications/Examples of results
In addition to the product images displayed, we offer various specifications tailored to different applications. For temporary installation measurements during trial runs after installation, we provide field balance adjustments for various rotating machinery. For continuous monitoring of owned equipment, we check the operating conditions of turbo machinery such as steam turbines, gas turbines, blowers, pumps, generators, and other rotating machines. For quality control in manufacturing sites, we verify the balance state of rotating bodies and the torsional vibration state of ship propeller shafts, among others. We can measure and balance long rotating bodies, from a single measurement point to 16 points (bearings), all at once. Customization to meet customer needs is possible for all components, including hardware and firmware. CABS: Computer Aided Balancing System, is a device that incorporates customer insights, AI functionality, and communication capabilities, ranging from portable temporary measurements to integration into your products. Furthermore, we offer a system that utilizes cloud technology, providing a wide range of solutions. Please feel free to consult us through the related links above.
Detailed information
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We have consolidated the measurement of vibrations from small and medium-sized steam turbine generators, axial flow compressors, and turbo machinery through gears into a single device that can measure alongside steam, lubricating oil, and more, making it suitable for both temporary measurements and continuous monitoring. Of course, it can also be used for dynamic balancing adjustments and monitoring. Additionally, we offer specifications tailored to your machinery, allowing for a wide range of applications.
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This is a cost-effective field balancer specialized for turbo machinery driven by AC motors. It can be utilized for continuous condition monitoring as well as for checking dynamic balance during regular inspections. We can provide cost-optimized monitoring for customers with numerous pumps and fans, maintenance companies, and SIers considering service expansion. For those considering an "IoT trial" with vibration monitoring, we offer an ultra-low-cost model that significantly reduces expenses.
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It is not a dynamic balance measurement, but a specialized machine for measuring the "twist" of long rotor steam turbine generators and axial flow compressors. It can also check the condition of pumps for highly viscous fluids and measure the torsional vibrations of boring equipment and ship propeller shafts.
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It is the best-selling model. It can be used as a portable balancer for temporary measurements when combined with a laptop that stores applications, or it can be stored on a rack for use in product quality control sites, or mounted on control panels and monitoring panels for permanent monitoring. Of course, it is also possible to capture voltage signals other than vibration signals. By expanding the applications, it will be useful for various purposes and analyses.
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Company information
Our company is a member of the Mitsubishi Heavy Industries Group, serving as a design technology partner for Mitsubishi Heavy Industries, where we engage in planning and mechanical design for prime movers (steam turbines/boilers, gas turbines, water turbines), pumps, and various plants, as well as instrumentation control system planning and electrical design. In order to meet the increasingly diverse and sophisticated needs of our customers, we will continue to challenge ourselves to improve our technological capabilities, streamline operations, and reduce costs based on the trust we have built with users. Through this, we are developing activities that contribute to society by providing the products and engineering capabilities we have cultivated so far to everyone. Alongside the sale of products related to IoT, manufacturing DX, and on-site monitoring/condition monitoring, we will focus on custom orders, customization, and system construction to realize your ideas. We encourage you to consider utilizing our services. https://eng.power.mhi.com
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