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Hybrid Actuator "HySerpack"

Hybrid Actuator "HySerpack"

High-performance hybrid actuators that create a comfortable environment and achieve energy savings!

"HySerpack" is a unit-type hybrid actuator that improves the shortcomings of conventional hydraulic drive machines, making it easy to use and simple to assemble. It eliminates piping, which is a cause of oil leaks, and does not use control valves that contribute to complex piping. It uses an extremely small amount of operating oil, allowing for the use of flammable oil even in hazardous locations, and significantly reduces power consumption. 【Features】 ■ No hydraulic source equipment, control valves, or piping required, eliminating the need for hydraulic construction ■ Running costs are greatly reduced with power consumption proportional to the workload ■ Compact, high-functionality, high-output, high-precision, and low noise ■ No cooling wastewater, and no maintenance required for operating oil waste disposal *For more details, please download the PDF or contact us.

  • Hydraulic Equipment
  • Actuator

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Technical Data: Hybrid Actuator

Technical Data: Hybrid Actuator

Next-generation hydraulic actuator without control valve! Free technical materials to assist in selection!

This document is a technical material regarding the next-generation hydraulic actuator developed by Daiichi Electric Co., Ltd. The "Hybrid Actuator" consists of three components: a servo motor, a bidirectional discharge hydraulic pump, and a hydraulic cylinder, and it requires no control valves at all, with piping and oil tanks kept to a minimum. Despite its extremely simple structure, it can control thrust and rod position with very high precision. [Contents] ■ Introduction ■ About the PTP Type - Limit Switch - Forward/Reverse Command - Speed Setting - Thrust Setting - Thrust Feedback - Servo ON/OFF ■ About the DHA Type - Position Command Input - Position Feedback Output - Thrust Command Input - Servo ON *For more details, please refer to the PDF document or feel free to contact us.

  • Actuator

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[Actuator Construction Case] Hydraulic Control Device for Rotary Printing Press *Without Control Valve

[Actuator Construction Case] Hydraulic Control Device for Rotary Printing Press *Without Control Valve

Case study of the hybrid actuator "HySerpack" without a control valve. A hydraulic drive unit without control valves or piping improves printing quality!

We would like to introduce a case study of our hybrid actuator "HySerpack" used in the hydraulic control system of a rotary printing machine that performs multi-color printing and color printing. Rotary printing machines, which are essential for large-scale printing, face significant challenges in improving print quality, particularly regarding the pressure accuracy of the pressure rollers that press the printing paper against the plate cylinder. "HySerpack" maintains pressure accuracy at below several tens of kgf per ton using a hydraulic pressure reduction method, becoming a significant force behind performance enhancement. [Effects] - Maintains pressure accuracy at below several tens of kgf per ton using a hydraulic pressure reduction method - Contributes to performance improvement *For more details, please refer to the PDF document or feel free to contact us.

  • Hydraulic Equipment
  • Actuator

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[HySerpack Construction Case] Hydraulic Steering and Vibration Reduction Device

[HySerpack Construction Case] Hydraulic Steering and Vibration Reduction Device

Exhibit control characteristics, with output increased by four times and volume reduced to about 1/8! Additionally, damping operation is also possible!

We would like to introduce a case study of our hybrid actuator "HySerpack" used in the hydraulic steering and roll reduction systems of ships. The steering system of ships typically employs a servo control system using servo valves or proportional electromagnetic control valves. The steering system using the hybrid actuator demonstrates control characteristics that are comparable to traditional systems, achieving four times the output while reducing the volume to about one-eighth, allowing for a significant reduction in the size of the steering room. Furthermore, the improvement in steering speed has made roll reduction operations possible. 【Effects】 ■ Demonstrates control characteristics with four times the output ■ Volume reduced to about one-eighth, enabling significant downsizing of the steering room ■ Improved steering speed, making roll reduction operations possible *For more details, please refer to the PDF document or feel free to contact us.

  • Hydraulic Equipment
  • Actuator

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Q&A for the Hybrid Actuator HySerpack

Q&A for the Hybrid Actuator HySerpack

Why is there no control valve? Is hydraulic servo control difficult to adjust? Introducing in a Q&A format.

"HySerpack" is a unit-type hybrid actuator that improves the shortcomings of conventional hydraulic drive systems, making it easy to use and assemble. It also features a hydraulic servo control system that employs a full-fledged feedback control method. It has various characteristics, such as eliminating piping that causes oil leaks and completely avoiding the use of control valves that lead to complicated piping. This document provides answers to frequently asked questions about "HySerpack" in a Q&A format. 【Q&A (Example)】 ■Q: Is hydraulic servo control difficult to adjust? 　A: HySerpack is a complete hydraulic servo control system that integrates the motor, pump, actuator, and tank, filled with operating oil and adjusted for servo control before shipment, allowing for immediate integration and use after purchase. *For more details, please refer to the PDF document or feel free to contact us.

  • Other machine elements
  • Hydraulic Equipment

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Hybrid Actuator HySerpack

Hybrid Actuator HySerpack

An actuator without a control valve allows for extremely low usage of operating oil, enabling the use of flammable oil in hazardous locations and significantly reducing power consumption.

"HySerpack" is a unit-type hybrid actuator that improves upon the shortcomings of conventional hydraulic drive machines, making it user-friendly and easy to assemble. It eliminates piping, which is a cause of oil leaks, and does not use control valves that contribute to complicated piping. It uses an extremely small amount of operating oil, allowing for the use of flammable oil in hazardous locations, and significantly reduces power consumption. 【Features】 ■ No hydraulic source device, control valves, or piping, so no hydraulic construction is required ■ Running costs are greatly reduced with power consumption that matches the workload ■ Compact, high-functionality, high-output, high-precision, and low noise ■ No cooling wastewater, and no maintenance required for operating oil waste disposal *For more details, please download the PDF or contact us.

  • Hydraulic Equipment
  • Actuator

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Hybrid Actuator Mini Dictionary

Hybrid Actuator Mini Dictionary

No need for control valves or piping! A detailed introduction to the electric actuator HySerpack.

The "HySerpack," handled by Daiichi Electric, is a unit-type hybrid actuator that improves upon the shortcomings of conventional hydraulic drive systems, making it user-friendly and easy to assemble. It eliminates piping, which is a cause of oil leakage, and does not use control valves that lead to complicated piping. Moreover, it uses an extremely small amount of operating oil, allowing for the use of flammable oils even in hazardous locations, significantly reducing power consumption and minimizing environmental impact. This document provides a detailed introduction to the product's mechanisms and features. [Contents] ■ Vol.1 HySerpack enables high-precision positioning ■ Vol.2 Why does contamination of working oil occur? ■ Vol.3 Why is HySerpack energy-efficient? ■ Vol.4 About synchronous operation of HySerpack ■ Vol.5 Press-fitting characteristics of HySerpack *For more details, please refer to the PDF document or feel free to contact us.

  • Hydraulic Equipment
  • Actuator

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Hybrid Actuator "HySerpack" *Technical documentation available

Hybrid Actuator "HySerpack" *Technical documentation available

Rotate the hydraulic pump with a servo motor and control the discharge direction of the hydraulic pump. There are no control valves or piping, and no hydraulic work is required. There is also no power required to maintain the stop position.

The hybrid actuator "HySerpack" developed by our company does not require a control valve and can control thrust and rod position with high precision. It rotates a hydraulic pump with a servo motor, and the forward and reverse rotation of the servo motor controls the discharge direction of the hydraulic pump. Since there is no need for a directional control valve and the discharge amount of the working oil can be controlled by adjusting the rotation speed, oil quantity control is also unnecessary. It combines the features of an electric actuator with the high rigidity of a hydraulic cylinder. 【Features】 - No hydraulic source equipment, control valves, or piping required; no hydraulic construction needed. - When the actuator is stopped, the motor and pump also stop, significantly reducing power consumption. - Compact, high-functionality, high-output, high-precision, low-noise, and high-efficiency. - No cooling drainage, and no disposal treatment for working oil is required. *We offer explanatory materials on the hybrid actuator and product examples such as servo presses that incorporate it! A total of five books will be provided. Please check the "Download" section below.

  • Solenoid Actuators

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[Actuator Case Study] Continuous Casting Equipment Molten Steel Flow Control Device

[Actuator Case Study] Continuous Casting Equipment Molten Steel Flow Control Device

Case study of the actuator "HySerpack" without a control valve. The power consumption is about 1/50 of conventional products! A hydraulic drive unit without control valves or piping.

We would like to introduce a case study of our hybrid actuator "HySerpack" installed in the continuous casting equipment molten steel flow control device at Nippon Steel Corporation Fukuyama Steelworks. It is used for controlling the flow of molten steel in the bloom (special steel) continuous casting equipment. The viscosity of molten steel heated to 1600°C is lower than that of water, so very fast responsiveness is required to control its flow. "HySerpack" demonstrates control characteristics that are comparable to or better than conventional servo valves, while the power consumption is approximately 1/50 compared to conventional products, making it a key player in reducing environmental impact. [Effects] - Exhibits control characteristics that are comparable to or better than conventional servo valves. - The level fluctuations of the molten surface are significantly reduced, leading to a 60% decrease in defect rates on the surface of the steel. - Power consumption is approximately 1/50 compared to conventional products. *For more details, please refer to the PDF document or feel free to contact us.

  • Hydraulic Equipment
  • Actuator

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[HySerpack Construction Case] Distributed Pressure Type Press Brake

[HySerpack Construction Case] Distributed Pressure Type Press Brake

The distributed pressurization of 8 hybrid actuators significantly reduces the rigidity of the ram.

We would like to introduce a case study of our hybrid actuator "HySerpack" used in a distributed pressure type press brake. Conventional press brakes predominantly use a method where hydraulic cylinders apply pressure from both sides of the ram. In this machine, eight hybrid actuators are arranged at equal intervals to perform distributed pressure, significantly reducing the rigidity of the ram, resulting in a weight reduction to about 1/10 and a power consumption reduction to about 1/20. 【Effects】 ■ Significantly reduced rigidity of the ram ■ Weight reduced to about 1/10 ■ Power consumption reduced to about 1/20 *For more details, please refer to the PDF document or feel free to contact us.

  • Hydraulic Equipment
  • Actuator

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Induction Motor Driven Hybrid Actuator

Induction Motor Driven Hybrid Actuator

Since each incorporates a linear scale for feedback control, it is possible to operate the two hydraulic cylinders in extremely high precision synchronization.

The "Induction Motor Driven Hybrid Actuator" can move two hydraulic cylinders in exactly the same way. Since each cylinder is equipped with a linear scale for feedback control, the accuracy of synchronous operation is within 0.1% of full scale, making it extremely precise. Even with some variation in load, the synchronous state does not break down, and it has become possible to operate multiple hydraulic cylinders in synchronization. The PDF document also explains the "Hybrid Technology Utilizing Oil, Air, and Water Pressure." 【Features】 ■ No hydraulic construction is required as there are no hydraulic source devices, control valves, or piping. ■ Running costs are significantly reduced with power consumption commensurate with the workload. ■ Compact, high-functionality, high-output, high-precision, low-noise, and energy-efficient. ■ No cooling wastewater, and no maintenance required for hydraulic oil waste disposal. *For more details, please refer to the PDF document or feel free to contact us.

  • Actuator

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[Actuator Construction Case] Hydraulic Steering and Anti-Rolling Device *Without Control Valve

[Actuator Construction Case] Hydraulic Steering and Anti-Rolling Device *Without Control Valve

Case study of an actuator without a control valve. Control characteristics of a hydraulic drive unit without control valves or piping. Output is four times greater while the volume is about 1/8! Additionally, damping operation is also possible.

We would like to introduce a case study of our hybrid actuator "HySerpack" used in hydraulic steering and anti-roll devices for ships. The steering system of a ship typically employs a servo control system using servo valves or proportional electromagnetic control valves. The steering system using the hybrid actuator demonstrates control characteristics that are comparable to traditional systems, achieving four times the output while reducing the volume to about one-eighth, allowing for a significant reduction in the size of the steering room. Furthermore, the improvement in steering speed has made anti-roll operations possible. 【Benefits】 ■ Demonstrates control characteristics with four times the output ■ Volume reduced to about one-eighth, enabling significant downsizing of the steering room ■ Improved steering speed allows for anti-roll operations *For more details, please refer to the PDF document or feel free to contact us.

  • Hydraulic Equipment
  • Actuator

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[Actuator Construction Example] Distributed Pressure Type Press Brake *Without Control Valve

[Actuator Construction Example] Distributed Pressure Type Press Brake *Without Control Valve

Case study of actuators without control valves. The rigidity of the ram significantly decreased due to the distributed pressurization of eight hybrid actuators.

We would like to introduce a case study of our hybrid actuator "HySerpack" used in a distributed pressure type press brake. Conventional press brakes predominantly use hydraulic cylinders to apply pressure on both sides of the ram. In this machine, eight hybrid actuators are arranged at equal intervals to perform distributed pressure, significantly reducing the rigidity of the ram, resulting in a weight reduction to about 1/10 and a power consumption reduction to about 1/20. [Effects] ■ Significantly reduced rigidity of the ram ■ Weight reduced to about 1/10 ■ Power consumption reduced to about 1/20 *For more details, please refer to the PDF document or feel free to contact us.

  • Hydraulic Equipment
  • Actuator

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