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[Equipment Introduction] This Factory

[Equipment Introduction] This Factory

Consistent product manufacturing! Leave it to us for small and large canning products.

Our main factory can handle everything from small to large fabricated products. We have a machine shop equipped with machining centers, a large fabrication factory with two 5-ton cranes, a general fabrication factory with two 2.8-ton cranes, and an inspection area, allowing us to carry out consistent product manufacturing. Please feel free to consult us when you need assistance. 【Overview】 ■ Industry: Heavy electrical, plant manufacturing, production equipment ■ Materials: Steel, stainless steel, assembled products ■ Lot size: 1 to 100 pieces ■ Precision: Approximately ±1 to 5 mm *For more details, please refer to the PDF document or feel free to contact us.

  • Contract manufacturing

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[Technical Introduction] Sanmec's Commitment to Quality Control

[Technical Introduction] Sanmec's Commitment to Quality Control

With the inspection techniques we have cultivated over many years, we provide peace of mind that satisfies our customers.

We are working to strengthen our quality control system in order to provide our customers with "short delivery times and highly reliable products." We have inspected a variety of products, from welded items to machined parts, for many years. With the inspection techniques we have cultivated over the years, we provide peace of mind that satisfies our customers. Please feel free to consult us when you need our services. 【Overview】 ■ Industry: Automotive (prototyping), Railway, Plant Manufacturing ■ Materials: Iron, Stainless Steel, Assembled Products ■ Lot Size: 1 to 1,000 pieces ■ Precision: Others *For more details, please refer to the PDF document or feel free to contact us.

  • Contract manufacturing

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[Technical Introduction] Document Management

[Technical Introduction] Document Management

Quickly provide inspection reports tailored to customer needs after product inspection!

We manage document control at our company. In the Quality Assurance Department, we promptly provide inspection reports tailored to customer needs after product inspection. Please feel free to consult us when needed. 【Overview】 ■ Industry: Automotive (prototype), Railway, Plant Manufacturing ■ Materials: Iron, Stainless Steel, Assembled Products ■ Lot Size: 1 to 1,000 pieces ■ Accuracy: Other *For more details, please refer to the PDF document or feel free to contact us.

  • Contract manufacturing

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【Production Example】Inspection Walkway Customized for Auxiliary Equipment

【Production Example】Inspection Walkway Customized for Auxiliary Equipment

Consistent production from structural design! Leave aluminum welding to us.

We have manufactured "inspection walkways" for plant auxiliary equipment. The materials used are aluminum A5052, stainless steel SUS304, channels, and angles. This product is available with a short delivery time due to integrated production from fabrication, machining, to painting. Please feel free to consult us when placing an order. 【Overview】 ■ Industry: Heavy electrical, plant manufacturing, production equipment ■ Materials: Aluminum, stainless steel, assembled products ■ Lot: 1 to 100 units ■ Precision: Approximately ±1 to 5 mm *For more details, please refer to the PDF document or feel free to contact us.

  • Contract manufacturing

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【製作事例】簡易型吊り治具

【製作事例】簡易型吊り治具

自動車、鉄道、プラント製造業界に！一貫生産による短納期対応品です

発電プラント向けに「簡易型吊り治具」を製作いたしました。 大きさは、3000×4000×高3000。 製缶、機械加工、塗装までの一貫生産による短納期対応品です。 ご用命の際はお気軽にご相談ください。 【概要】 ■業界：自動車（試作）、鉄道、プラント製造 ■素材：鉄、ステンレス、組立品 ■ロット：1～100個 ■精度：±1～5mm程度 ※詳しくはPDF資料をご覧いただくか、お気軽にお問い合わせ下さい。

  • Contract manufacturing

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[Example of Parts Manufacturing] Nacelle Support Frame for Wind Power Generation

[Example of Parts Manufacturing] Nacelle Support Frame for Wind Power Generation

Mass approximately 40 tons, static load analysis compatible! A case where design was developed from the three-dimensional data provided by the customer.

We would like to introduce a case of manufacturing a "Nacelle Support Frame for Wind Power Generation." The material used is SS400, and the dimensions are 15m wide × 8.5m long × 3.5m high. We provide consistent production from structural design to on-site assembly, and the product is developed from the three-dimensional data provided by the customer, with support for static load analysis. Our company offers integrated production of design and manufacturing for various industrial equipment, large-scale canning, and machining. Please feel free to contact us for consultations from the conceptual stage, technical inquiries, or estimates. 【Case Overview】 ■ Product: Nacelle Support Frame for Wind Power Generation ■ Material: SS400 ■ Quantity: 1 unit ■ Size: 15m wide × 8.5m long × 3.5m high ■ Weight: Approximately 40 tons *For more details, please refer to the PDF document or feel free to contact us.

  • Contract manufacturing
  • Mechanical Design

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『大型製缶加工技術を活かした製作事例集』【高難度製缶加工に対応】

『大型製缶加工技術を活かした製作事例集』【高難度製缶加工に対応】

【製作事例集進呈中！】高難度の製缶加工にも対応した『大型製缶加工技術を活かした製作事例集』をご希望の方に進呈中です！

サンメックは、発電所プラント関連、風力発電関連、輸送機器メーカー、 研究機関など幅広い業界で使用される製缶・機械加工部品や装置の設計製造 を担っています。トレーラーで陸送できるサイズ（最大：20t）であれば 対応可能です。強度や耐圧性、気密性が必要とされる製品を得意としています。 設計から製造、現地据え付けまで自社で一貫対応しています。 アルミ製の大型製缶品など、アルミ溶接を得意としています。融点等の 問題から溶接条件が困難とされるアルミ溶接を数多く手がけております。 【製作事例集 掲載内容（抜粋）】 ■4階構造のメンテナンス用足場（プラント・資材メーカー業界向け） ■発電所プラント関連部品（プラント・資材メーカー業界向け） ■試験設備架台（プラント業界向け部品） ■研究所施設向け架台（プラント業界向け部品） ■プラント関連部品 大型ステンレスタンク（プラント業界向け部品） ※製作事例集はPDFダウンロードボタンよりにご覧いただけます。

  • Contract manufacturing

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[Production Example] Parts for Power Plant Facilities

[Production Example] Parts for Power Plant Facilities

The main processing points are welding, machining, and painting! Our company is also skilled in aluminum welding.

Here is an example of parts for power plant facilities. The main processing points are welding, machining, and painting. Our company is also skilled in aluminum welding. We can handle both thin and thick materials. Please feel free to consult with us. 【Case Overview】 ■ Main processing points: Welding, machining, painting ■ Production capacity: 5 units ■ Processing material: Aluminum ■ Work size: φ1200 *For more details, please refer to the PDF document or feel free to contact us.

  • Contract manufacturing

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[Production Example] Power Plant Related Components

[Production Example] Power Plant Related Components

Leave it to us! Our company specializes in pipes and thick materials, and we can also accommodate short delivery times.

This is a case study of power plant-related components for the plant and materials manufacturing industry. The main processing point is welding, and the work size is 1000×2000 height 2000. Our company is also skilled in handling pipes and thick materials. This is also a product that can be delivered in a short lead time. 【Case Overview】 ■ Main Processing Point: Welding ■ Production Capacity: 2 units ■ Processing Material: SS400 ■ Work Size: 1000×2000 height 2000 *For more details, please refer to the PDF document or feel free to contact us.

  • Contract manufacturing

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[Equipment Introduction] Ibaraki Prefecture Large Assembly Factory (Factory No. 2)

[Equipment Introduction] Ibaraki Prefecture Large Assembly Factory (Factory No. 2)

Equipped with a 20-ton crane! Capable of large-scale canning and assembly! Integrated production of large industrial equipment.

Our company has become capable of handling even larger and heavier products at our second factory, which is equipped with a 20-ton crane that we acquired in February 2019. We have extensive experience in design and manufacturing, as well as various inspections and quality control in fields that require safety and reliability, including equipment that requires strength, pressure resistance, and load calculations, as well as equipment used in special environments (radioactive, chemical, high temperature). Please feel free to consult with us. 【Overview】 ■ Materials: Iron, Aluminum, Stainless Steel ■ Industries: Heavy Electric, Plant Manufacturing, Jigs *For more details, please refer to the related link page or feel free to contact us.

  • Contract manufacturing

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Technical Introduction: Design, Manufacturing, and On-site Installation

Technical Introduction: Design, Manufacturing, and On-site Installation

Integrated production of inspection walkways for power plants, including design, manufacturing, and assembly!

Our company conducts integrated production of design, manufacturing, and assembly of "inspection walkways tailored to auxiliary equipment." Dimensions: W5000×D4000×H5500 (modular structure). Materials can be made from SS400 or SUS. We can also handle strength calculations and bring your concepts to life at the best price. Please feel free to consult with us. 【Overview】 ■Industry: Heavy electrical, plant manufacturing ■Materials: Steel, stainless steel ■Lot: 1 to 100 units ■Accuracy: Approximately ±1 to 5mm *For more details, please refer to the related links page or feel free to contact us.

  • Contract manufacturing

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[Technical Introduction] Welding of Complex Shapes with High-Precision Machining

[Technical Introduction] Welding of Complex Shapes with High-Precision Machining

In the automotive, heavy electrical, and railway industries! We have a lot of experience with difficult-shaped welded products.

In the prototype related to heavy machinery, the bottom has an R shape, and there are many parts, which can cause distortion due to the heat effects of welding. Our company is capable of welding complex shapes along with high-precision machining. We have a lot of experience with such complex welded products. Please feel free to consult us. 【Overview】 ■ Industry: Automotive (prototyping), heavy electrical, railway ■ Material: Iron ■ Lot: 1 to 100 pieces ■ Precision: Other *For more details, please refer to the related link page or feel free to contact us.

  • Contract manufacturing

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[Technical Introduction] Pipe Welding

[Technical Introduction] Pipe Welding

We handle everything from large-diameter pipe welding to SUS pipe welding!

Our company is also skilled in pipe welding. We can handle various materials such as stainless steel, aluminum, and SS, and we also offer backing wave welding. Please feel free to consult with us. 【Overview】 ■Industry: Heavy electrical, plant manufacturing, production equipment ■Materials: Iron, aluminum, stainless steel ■Lot size: 1 to 100 pieces ■Precision: Other *For more details, please refer to the related links page or feel free to contact us.

  • Contract manufacturing

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[Production Example] Gantry Crane Device

[Production Example] Gantry Crane Device

From production equipment and mechanical design to device assembly and on-site installation, we provide integrated production! We turn your ideas into reality.

We have installed a "gantry crane system" at a major electrical equipment manufacturer. The materials used include SS400, aluminum, angles, channels, and H steel. Its features include smooth lifting operations and mobility. We carried out everything from conceptual design to on-site installation consistently, responding with a short delivery time of about four months from the start of design. 【Overview】 ■ Industry: Heavy electrical, machine tools, production equipment ■ Materials: Steel, aluminum, assembled products ■ Lot size: 1 to 100 units ■ Precision: 0.1mm to 1/100mm *For more details, please refer to the related link page or feel free to contact us.

  • Contract manufacturing

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[Production Example] Large Unit Disaster Response Products

[Production Example] Large Unit Disaster Response Products

Quickly turn developers' ideas into reality! We can handle large products as well.

We have manufactured a unit for large equipment made of SS400. Our company can handle large products, such as square pipes measuring 800mm x 800mm. We carry out everything from welding to machining, painting, and PT (non-destructive testing). We assist from the conceptual stage of our customers, helping with delivery times and cost reduction. Please feel free to consult with us. [Overview] ■ Industry: Plant manufacturing, production equipment, environmental-related equipment ■ Material: Steel, assembled products ■ Lot: 1 to 100 units ■ Precision: ±1cm or more (large item processing) *For more details, please refer to the related links page or feel free to contact us.

  • Contract manufacturing

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