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Press machine×放電精密加工研究所 - List of Manufacturers, Suppliers, Companies and Products

Press machine Product List

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[ZENFormer Case Study] Precision Punching

[ZENFormer Case Study] Precision Punching

Improving product quality and extending mold life with parallel control, high-precision positioning motion, and visualization of molding data!

I would like to introduce a case of precision punching using the data trace function. This component required a quality close to full shear with minimal burr generation. Before implementation, we were using molds that were close to zero clearance for production, but we faced issues regarding mold lifespan. After implementation, by utilizing the data trace function for precision punching, we achieved a quality close to full shear with minimal burr generation, and significantly improved the mold lifespan. 【Case Overview】 ■Challenges - A quality close to full shear with minimal burr generation is required. - Mold lifespan ■Effects - Achieved a quality close to full shear with minimal burr generation. - Significantly improved mold lifespan. *For more details, please refer to the related links or feel free to contact us.

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ZENFormer MPS4100

ZENFormer MPS4100

Energy consumption is less than half of hydraulic power! Contributing to carbon neutrality by 2050.

The "ZENFormer MPS4100" is a machine that was registered for MF Eco Machine certification on June 14, 2011. The MF Eco Machine certification system was established in January 2009 by the Japan Press Machine Manufacturers' Association, based on the "MF Eco Machine Certification Standards" set independently by the association in a certification review committee involving external experts. This system conducts conformity assessments, certifications, registrations, and announcements. The basic specifications of this device are a pressing capacity of 980 kN and a stroke of 300 mm, while the comparable hydraulic press has a pressing capacity of 1000 kN and a stroke of 1600 mm. 【Basic Performance】 ■ Energy Saving: Energy consumption comparison hydraulic ratio reduction rate 57% reduction ■ Energy Saving: Energy consumption comparison hydraulic ratio power consumption under load 58% reduction ■ Resource Conservation: Operating oil usage comparison hydraulic ratio usage 10% or more reduction ■ Environmental Conservation: Vibration and noise comparison hydraulic ratio vibration under load 3 dB or more reduction *For more details, please refer to the related links or feel free to contact us.

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[ZENFormer Case Study] Two-Stage Cycloidal Gear

[ZENFormer Case Study] Two-Stage Cycloidal Gear

Reduce manufacturing costs and increase productivity with parallel control, repeated precision at the bottom dead center, and high-precision positioning motion!

We would like to introduce a case study on the machining of two-stage cycloid gears. By strictly managing the material weight through cold forging, we have increased productivity, and thanks to the parallel control of the "ZENFormer" and micron-level repeatability precision at the bottom dead center, we have achieved the forming of two-stage gears under the same cold forging conditions for every shot. Furthermore, we have resolved challenges related to strength, achieving overwhelming productivity and forming precision. [Reasons why high-precision machining is possible with ZENFormer] - Parallel control that is strong against eccentric loads - Micron-level positioning accuracy at the bottom dead center - Full power generation possible anywhere during the stroke *For more details, please refer to the related links or feel free to contact us.

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[ZENFormer Case Study] Seal Parts for Automobile Doors

[ZENFormer Case Study] Seal Parts for Automobile Doors

Parallel control + improved repeat accuracy at the bottom dead center to reduce processes, increase productivity, and enhance product precision!

We would like to introduce a processing example that utilizes the high bottom dead center repeatability accuracy of the "ZENFormer." To prevent burr generation during the vulcanization process, a part thickness accuracy of ±0.01mm is secured during the crushing process within the progressive die. The flatness of the crushed product, which requires bottom dead center accuracy, is ensured even under conditions of eccentric loading during continuous processing. This is a practical example where the processing accuracy of the "ZENFormer" eliminates rubber burrs and also reduces the need for their removal. [Reasons why high-precision processing is possible with the ZENFormer] ■ Strong parallel control against eccentric loads ■ Micron-level bottom dead center positioning accuracy ■ Full power can be generated anywhere during the stroke *For more details, please refer to the related links or feel free to contact us.

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[ZENFormer Case Study] Deep Drawing Processing Support

[ZENFormer Case Study] Deep Drawing Processing Support

Parallel control + full power across the entire stroke + double-acting mechanism + high-precision positioning motion!

We would like to introduce a case study on the response to deep drawing processing using full power across the entire stroke. By utilizing the feature of the ball screw direct drive servo press "ZENFormer," which can generate full power throughout the entire stroke, it is possible to perform high-precision drawing processing with approximately one-fourth of the equipment capacity compared to conventional crank presses. In the case of "ZENFormer," it can process with a smaller 70-ton press machine compared to crank presses, thanks to its ability to utilize full power across the entire stroke. [Reasons why high-precision processing is possible with ZENFormer] - Strong parallel control against eccentric loads - Micron-level positioning accuracy at the bottom dead center - Full power can be generated anywhere during the stroke *For more details, please refer to the related links or feel free to contact us.

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