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Prevention Device Product List

16~30 item / All 38 items

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0186 Prevention of adhesion of wastewater treatment chemicals

We can solve problems at a low cost, and it has received great acclaim!

To improve discharge issues caused by adhesion in small hoppers, we have selected and installed Minagi Corporation's powder and granular material bridging prevention device, the "Brodisk Mini." It provides a low-cost solution to the problem and has received positive feedback! The Brodisk Mini adopted in this case also has demo units available, just like the Brodisk. Please feel free to request a loan. We will send it to you promptly. 【Product Specifications】 ○ Brodisk Mini BD-08S-B x 2 ○ Controller C-SV1 x 1 【Key Points of This Device】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign material contamination. The silicone disk in this device is exceptionally strong and durable. We believe you will understand this once you use it! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. For more details, please contact us. *Our website features numerous implementation examples. You can check them out via the link below.

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Adopted for lime dosing equipment at the water purification plant.

This is an introduction to a case study of the lime dosing system adopted at a water purification plant.

The left image is an approximate installation image. In reality, it may differ slightly. At the municipal water purification plant, it seems that lime is added for pH adjustment, and they want to ensure thorough measures against bridging in the silo. Therefore, they have adopted our product "Brodisk," which is expected to be effective through air ejection into the silo and vibration from the silicone disk. Silo diameter: φ2200 Discharge port diameter: φ400 Material name: Lime (high-grade) Based on various past examples, we provide interested customers with low-cost and rational solutions for powder handling issues. First, please let us know the drawings of the hopper or silo and the characteristics of the contents. There are many examples where solutions have been achieved more easily than many people think! *For more details, please contact us or download the catalog. *We have published numerous implementation examples on our website, which can be checked via the link below.

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0254 Air purge and bridge prevention for the sugar hopper.

This is an introduction to the implementation examples of air purging and bridge prevention measures for sugar hoppers.

We received an inquiry from a customer planning a new sugar hopper and responded accordingly. They usually perform air purging, but to address the future risk of bridging, they specified a blow disk that is effective in preventing bridging to be used simultaneously with air purging. After reviewing the hopper drawings, we recommended the installation position and model, leading to the implementation. 【Image】 Hopper diameter: 1000φ Raw material: Granulated sugar Installation position: Please refer to the diagram below. (Click to enlarge) *This is an approximate example and may differ slightly in reality. ◎ In addition to this example, we also have a track record of using this product to improve the discharge of [white sugar]! *For more details, please contact us or download the catalog. *Our website features numerous implementation examples, which you can check via the link below.

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0259 Prevention of rat holes in the hopper of the vacuum conveyor

This is an introduction to the case study of the bridge breaker "Brodisk."

This is an introduction to the case study of the bridge breaker "Brodisk." Unlike other bridge breakers, it does not cause the powder particles to degas due to impact or vibration, which prevents clogging. It also does not damage the tank. For more details, please contact us or download the catalog. 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign matter contamination. The silicone disk of this equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. *We have many case studies published on our website. You can check them out via the link below.

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0266 Preventing Clogging of Paper Pellets

Introduction of case studies for the bridge breaker "Brodisk."

We would like to introduce a case study on measures taken to address clogging in the raw material hopper of an extrusion molding machine. Clogging near the discharge area is considered a cause of malfunction, so we installed two Brody Disk Minis close to this area, and an additional two above them, for a total of four units. (The positions of the two units on the lower level and the two on the upper level were installed at a 90° rotation.) This resolved the issue. This product can be easily installed by simply making holes in the hopper. Additionally, the product cost is economical. 【Overview】 ■ Hopper - Shape: Conical - Diameter: 480φ - Discharge diameter: 100φ ■ Raw Material - Mixed pellets of paper and cornstarch *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous case studies. You can check them out via the link below.

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0281 Measures for Residual Wood Dust

Introducing a case of a blow disk used to prevent dust accumulation on the wall surface of a dust collector's hopper.

To prevent dust accumulation on the hopper wall of the dust collector, we have adopted our bridge breaker. The main feature of this device is the air discharge (air aeration) along the wall. This has resolved the customer's issue. 【Overview】 ■ Target material: Wood dust ■ Target equipment: Dust collector ■ Hopper dimensions: 2500×2500 ■ Discharge section: 200×200 ■ Installation quantity & operation method: 24 standard type blow discs (BD-15) installed, with 4 units sequentially turned on at 6 locations. * For more details, please refer to the PDF document or feel free to contact us. * Our website features numerous case studies. You can check them out through the link below.

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Powder particle clogging prevention device "Brodisk"

Improves the flow of powdered materials with the effects of air injection and vibration. Eliminates powder bridging in one go!

The "Brodisk" is a product that improves the flow of bulk materials in tanks through air injection and the vibration of a rubber disk. It can fluidize fine powders, highly adhesive powders, and powders with high moisture content. It is effective in preventing bridging, rat-holing, and clogging phenomena in tanks such as hoppers and silos. It can be used regardless of the tank's capacity and can be installed without welding. 【Features】 ■ Adheres closely to the inner surface of the tank when air is off ■ Made with a special silicone that has excellent durability ■ The rubber disk complies with food sanitation laws ■ Supports a maximum operating temperature of 200°C ■ Can be installed on curved surfaces *For more details, please contact us or refer to the PDF download below for "Flow Prevention Equipment for Bulk Materials: Introduction to Brodisk."

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0306 Prevention of Fusuma Residuals

Introducing a case of a Brody disk adopted to prevent residue in areas where the mixing paddle cannot reach.

This is an introduction to a case where a milling company adopted the "Brodisk." They are using a screw feeder to dispense bran in a controlled manner from the hopper. There is a stirring blade inside the hopper, but they inquired about how to address the residual material in areas that the blade cannot reach. There are various types of bran, but they are generally very troublesome. Therefore, we recommended a free trial and provided advice on the layout at the same time. The trial results were favorable, and they decided to implement it. 【Overview of Usage Conditions】 ■ Hopper: 500×500 With agitator Discharge via screw feeder ■ Material: Bran (outer skin of wheat) ■ Layout Overview: One unit on each of the two inclined surfaces, totaling two units *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous implementation examples, which can be checked via the link below.

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0115 Prevention of bridge formation in the fertilizer hopper discharge chute

An example of installing a blow disc to prevent bridging in the fertilizer hopper discharge chute.

In this user's case, the material was relatively flowable, so there were no blockages in the main hopper section or the occurrence of rat holes. To resolve the occasional bridging of fertilizer in the discharge chute, aeration and vibrating Brody disks were installed, which proved effective. The problem was solved with two Brody disks and one controller at a minimal cost. 【Chute Outline Dimensions】 ■ Top: 550*250 ■ Outlet: 150*150 ■ Height: 150 Our powder bridging and rat hole prevention equipment is available for trial. Please feel free to contact us. *For more details, please refer to the PDF materials or feel free to reach out to us. *We have numerous implementation examples on our website, which can be checked via the link below.

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0126 Measures to Prevent Bridging of Polypropylene Powder

The Brodisk is available for rental! For powder bridge prevention!

We would like to introduce examples of measures to prevent bridging of polypropylene powder. As a general measure to prevent bridging in commonly used bag filter dust collection hoppers, one method is to install eight standard Brody disks. However, in this case, nitrogen gas is being used instead of air. 【Powder Overview】 ■ Powder Name: Polypropylene Powder ■ Particle Size: Below 10μm ■ Hopper Diameter: Approximately 2000φ ■ Outlet Diameter: 150A ■ N2 Gas Operating Pressure: 0.3Mpa 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of the risk of foreign material contamination, as well as strength and durability. The silicone disk of this equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. *For more details, please refer to the PDF materials or feel free to contact us. *Our website features numerous implementation examples, which can be checked via the link below.

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0146 Prevention of bridge formation in casting sand chutes

Crack and bridge measures for hoppers! Problem-solving with a Brody disk.

We would like to introduce a case where measures against bridging in the mold sand chute were implemented. Traditionally, a vibrating bridge breaker and an electromagnetic knocker were used. However, there were cases where cracks occurred in the hopper due to vibrations or impacts, and bridging could not be resolved, so we tried the Blowtisc. As a result, it provided sufficient benefits and has been continuously adopted. 【Overview】 ■ Material: Mold sand ■ Characteristics: Slightly sticky and prone to bridging ■ Issues: Unable to resolve cracks and bridging in the hopper * For more details, please refer to the PDF materials or feel free to contact us. * Our website features numerous implementation examples, which can be checked via the link below.

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0180 Preventing bridge formation of metal powder

By setting it up, the bridge is prevented, allowing for stable discharge of raw materials.

We would like to introduce a case where our "BroadiDisk" provided a solution. Moist materials in the hopper formed a bridge above the discharge screw feeder. Originally, an electric vibrator was installed, but by installing our device, the bridging was prevented, allowing for stable discharge of the raw materials. After reviewing the hopper drawings and based on past experiences, we guided the recommended installation position, which led to the implementation of our solution. We can provide information tailored to individual conditions regarding installation positions and operating methods, so please feel free to consult us. 【Overview】 ■ Material Name: Metal Powder ■ Particle Size: Average, approximately 20 microns ■ Moisture Content: Several percent * For more details, please refer to the PDF materials or feel free to contact us. * Our website features numerous case studies, which can be accessed through the link below.

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Introduction of powdered activated carbon injection equipment into the silo.

Installation of the upper hopper section of the vibrating discharge device located at the bottom of the silo.

Here is an introduction to a case solved by our "Brodisk." The introduction of our bridge prevention device was implemented in the hopper section of a powdered activated carbon storage silo. There is a vibrating discharge device at the bottom of the silo, and the installation is in the hopper section above it. We installed eight standard Brodisks and used a controller that incorporates four solenoid valves to sequentially activate two Brodisks at four locations. [Overview Specifications] ■ Silo Diameter: 3000φ ■ Discharge Rate: Approximately 5m3/hr ■ Chemical Name, etc.: Powdered Activated Carbon (Moisture content below 5%, Apparent specific gravity around 0.2) *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous implementation examples, which you can check via the link below.

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0363 Prevention of wall accumulation in wood chip dust collector hopper

Easy resolution of sawdust accumulation on hopper walls! Introducing a case study of Brody Disk delivery!

This is an introduction to a case study implemented as a countermeasure for the issue where "wood powder" accumulates on the walls of the dust collector hopper and occasionally falls in clumps, causing the discharge rotary valve to stop. A total of 12 standard blow disks, three on each side, were installed. By using a controller with six solenoid valves, the blow disks are divided into six locations and sequentially air-jet two at a time, effectively resolving this issue. This product ejects air in a 360° direction along the inner wall of the hopper from the periphery of the elastic disks set on the inner surface of the hopper, thereby easily eliminating the accumulation of wood powder on the hopper walls in this case. [Overview] ■ Dust collector hopper dimensions: 2000×2000 ■ Discharge section: 150□ *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous case studies. You can check them out via the link below.

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Compatible with a usage temperature of 200℃! Powder and granular material clogging prevention device 'Brodisk'.

Fine powders, powders with strong adhesion, and powders with high moisture content can also be fluidized! The rubber disk complies with food sanitation laws.

The "Brodisk" is a product that improves the flow of bulk materials in tanks through air injection and the vibration of a rubber disk. It can fluidize fine powders, highly adhesive powders, and powders with high moisture content. It is effective in preventing bridging, rat-holing, and clogging phenomena in tanks such as hoppers and silos. It can be used regardless of capacity and can be installed without welding. 【Features】 ■ Adheres closely to the inner surface of the tank when air is off ■ Made with a special silicone that offers excellent durability ■ The rubber disk complies with food sanitation laws ■ Supports a maximum operating temperature of 200°C ■ Can be installed on curved surfaces *For more details, please contact us or refer to the PDF download below, "Flow Prevention Equipment for Bulk Materials: Introduction to Brodisk."

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